# Electrode Cap | \u00d8 16 mm | D38\u00b0 Type | Pack size: 6 pcs<\/p>\n
**Part Number:** 497105<\/p>\n
This product is part of the professional welding technology range from Wiel\u00e4nder+Schill, specifically developed for resistance spot welding applications. The high-quality D38\u00b0 type electrode cap tips ensure precise and reliable welding results, especially during body repair work.<\/p>\n
## Product Description and Key Features<\/p>\n
The D38\u00b0 type electrode cap tips are essential accessories for precision welding tasks. These wear parts are crucial for maintaining the quality of the weld spots, as they are in direct contact with the workpiece during the welding process. The use of electrode cap tips with the correct geometry and material guarantees optimal current transfer and consistent welding pressure.<\/p>\n
These caps are specifically recommended for **electrode set no. 9 and no. 12**, ensuring compatibility with existing tools.<\/p>\n
**Key Advantages:**<\/p>\n
* **Precise Geometry:** The D38\u00b0 shape provides an optimal contact surface with the workpiece, minimizing sparking and maximizing welding efficiency.
\n* **Excellent Material Quality:** Made from Zirconium copper, which provides excellent electrical conductivity and high heat resistance, significantly increasing service life.
\n* **Long Service Life:** The special material composition resists high thermal load and mechanical stress, reducing the need for frequent replacements.
\n* **Pack Size:** Available in a practical 6-piece pack, ensuring a spare part is always on hand.<\/p>\n
## Technical Data<\/p>\n
The table below details the exact specifications of the D38\u00b0 type electrode cap tips:<\/p>\n
| Property | Value | Comment |
\n| :— | :— | :— |
\n| **Part Number** | 497105 | Unique product identifier |
\n| **Type** | D38\u00b0 | Defined welding geometry |
\n| **Diameter (\u00d8)** | 16 mm | Main diameter of the cap |
\n| **Length** | 24 mm | Total length of the cap |
\n| **Width** | 16 mm | Width dimension of the cap |
\n| **Height** | 16 mm | Height dimension of the cap |
\n| **Material** | Zirconium copper | Excellent thermal and electrical conductivity |
\n| **Shape** | D Type | Configuration of the welding surface |
\n| **Pack Size (PU)** | 6 pieces | Quantity found in one package |
\n| **Compatibility** | Electrode set No. 9 and No. 12 | Fits specific holders |<\/p>\n
## Application Area and Importance<\/p>\n
These electrode cap tips are essential for any professional workshop performing resistance spot welding, especially in the field of automotive body repair. The quality of the weld is directly dependent on the condition of the electrode tip. Worn, damaged, or contaminated electrodes reduce the efficiency of the welding current, which can lead to weak, insufficiently strong weld spots.<\/p>\n
**The Importance of Clean Electrode Tips:**<\/p>\n
A clean electrode surface ensures minimal resistance in current transfer. Contaminants (e.g., paint residues, oxidation) can form an insulating layer, leading to localized overheating, faster electrode wear, and weakening of the weld spot. Therefore, regular maintenance and immediate replacement of worn caps are essential.<\/p>\n
## Accessory Products (Zubeh\u00f6r)<\/p>\n
To maximize welding performance and extend the lifespan of the electrodes, we recommend using the following accessory product:<\/p>\n
**Electrode Grinder (Electrode fix | Grain 60)**<\/p>\n
* **Part Number:** 298298
\n* **Function:** Used for cleaning spot welding electrode tips when they become contaminated.
\n* **Advantage:** Only clean electrode tips guarantee correct spot welding results. The 60-grit abrasive is ideal for effectively removing surface contamination without excessively removing material from the electrode tip.<\/p>\n
This combination \u2013 high-quality Zirconium copper D38\u00b0 caps and regular grinding \u2013 ensures the long-term, reliable operation of Wiel\u00e4nder+Schill welding technology systems.<\/p>","protected":false},"excerpt":{"rendered":"
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