# TSHB-801 Battery Module Tester<\/p>\n
The TSHB-801 tester is a specially developed, high-power device for determining the capacity of lithium-ion battery modules, with special consideration for high-voltage batteries, including systems containing LiFePO4 cells, as well as Mild Hybrid (MHEV) 48V batteries. This diagnostic tool from the Rotrix brand enables users to perform complex tests automatically, based on predefined operating procedures, ensuring the assessment of the modules' optimal condition and performance.<\/p>\n
The TSHB-801 is the ideal choice for service centers and R&D laboratories requiring precise and reliable battery diagnostics during the maintenance of modern electric and hybrid vehicles (EV\/PHEV).<\/p>\n
## Key Features and Functions<\/p>\n
The TSHB-801 tester offers comprehensive functions for in-depth examination of battery modules:<\/p>\n
### 1. Li-ion Module Diagnostics
\nThe device is capable of diagnosing lithium-ion modules whose maximum system voltage reaches 62 V. The testable cell configurations are as follows:
\n* **Series Connection:** Connected in series from 2 to 15 cells.
\n* **Cell Voltage:** Maximum 4.2 V per cell.<\/p>\n
### 2. High-Power Charging and Discharging
\nThe tester possesses extremely flexible current management capabilities:
\n* **Charging Current:** Up to 60 A maximum charging current can be provided for fast and efficient charging of the modules.
\n* **Regenerative Discharging Current:** Up to 60 A regenerative discharging current (energy feedback to the grid during discharge), which is not only environmentally friendly but also increases the efficiency of the testing process.<\/p>\n
### 3. Precise Cell Balancing
\nTo maximize the lifespan and performance of the modules, the TSHB-801 features an advanced balancing function:
\n* **Number of Channels:** 16 independent balancing channels are available.
\n* **Balancing Current:** Up to 2 A balancing current in both charging and discharging modes, ensuring fast and effective equalization of voltage differences between cells.<\/p>\n
### 4. Mild Hybrid (MHEV) 48V Battery Support
\nThe device is specifically suitable for diagnosing 48V batteries used in modern Mild Hybrid systems. Testing is carried out via the vehicle's communication protocol, controlled via the **CAN bus**, simulating real operating conditions.<\/p>\n
## Special Features and Hardware Capabilities<\/p>\n
The TSHB-801 is equipped with several functions that differentiate it from other testers on the market, increasing user convenience and test accuracy:<\/p>\n
* **Built-in Resistive Load:** For fast testing capabilities, the device incorporates a high-power, **120 A current** built-in resistive load. This is ideal for quickly checking the connection quality between cells and for measuring the **Internal Resistance (IR)** of the battery cells.
\n* **BMS Communication Support:** The tester is compatible with BMS systems that communicate via the **RS485 bus**, enabling deeper level data acquisition and control.
\n* **Connection Flexibility:** A wide selection of universal and special cables are available, facilitating fast and safe connection of different types of battery modules.
\n* **Safety Features:** Built-in **reverse polarity protection** ensures the protection of the device and the tested module in case of incorrect connection.
\n* **Temperature Monitoring:** Continuous monitoring of cell temperature is critically important for the safe testing of lithium-ion batteries. The system uses integrated temperature sensors.
\n* **Configurable Test Scripts:** Users can create and configure their own test routines, setting test parameters according to specific requirements.
\n* **Remote Control:** The tester can also be controlled remotely via a **LAN connection**, increasing flexibility in the workshop environment.
\n* **Documentation:** Test results can be automatically generated in **PDF format**, facilitating archiving and reporting.<\/p>\n
## Technical Data Summary<\/p>\n
| Parameter | Specification | Notes |
\n| :— | :— | :— |
\n| **Model** | TSHB-801 | Rotrix Battery Module Tester |
\n| **Application Area** | Li-ion modules (LiFePO4), 48V MHEV batteries | High-voltage systems |
\n| **Maximum Module Voltage** | 62 V | |
\n| **Number of Cells (Series)** | 2 \u2013 15 cells | |
\n| **Maximum Cell Voltage** | 4.2 V | |
\n| **Charging Current (Max.)** | 60 A | |
\n| **Discharge Current (Regenerative, Max.)** | 60 A | Energy regeneration back to the grid |
\n| **Balancing Channels** | 16 channels | Active during charging and discharging |
\n| **Balancing Current (Max.)** | 2 A | |
\n| **Internal Load (Resistive)** | 120 A (Max.) | For measuring internal resistance |
\n| **Communication Protocols** | CAN bus (MHEV), RS485 (BMS) | |
\n| **Remote Control** | LAN | |
\n| **Output Report Format** | PDF | |
\n| **Protection Functions** | Reverse polarity protection, Temperature monitoring | |<\/p>\n
## Advantages for the Workshop<\/p>\n
By using the TSHB-801 battery module tester, service centers gain significant advantages:<\/p>\n
1. **Accurate Capacity Determination:** Precise charging\/discharging cycles allow for the accurate determination of the module's current capacity, aiding decisions regarding repair or replacement.
\n2. **Fast Fault Detection:** The built-in 120A load and IR measurement enable quick identification of bad connections or faulty cells, reducing downtime.
\n3. **Compatibility with Future Technologies:** Support for 48V MHEV systems ensures the workshop is prepared to service the latest hybrid technologies.
\n4. **Automated Workflows:** User-definable sequence scripts minimize the need for human intervention during longer test cycles, increasing workflow repeatability and reliability.<\/p>\n
The TSHB-801 belongs to the category of Rotrix test equipment, strengthening the subgroup of diagnostic devices by offering a professional solution for the complex challenges of servicing electric mobility.<\/p>","protected":false},"excerpt":{"rendered":"
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