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Electrode | 101.5 mm | straight | for 495664

Professional, straight 101.5 mm electrode, compatible with welding equipment part number 495664. Excellent quality for welding technology.

Description

Additional information

Electrode – 101.5 mm – Straight – Compatible with device part number 495664

This detailed product description presents a high-quality electrode, part of the professional welding technology range from Wieländer+Schill, designed for resistance spot welding applications. This component is specifically for the older version of the electrode holder arm (rocker arm fixing) designed for use with unit part number 495664.

Precision manufacturing and excellent material usage guarantee reliable and durable performance during automotive body repair work.

Product Description and Compatibility

This electrode has a straight design, a length of 101.5 mm, and is supplied complete with an electrode tip (electrode cap).

Important note regarding compatibility:

This 101.5 mm long electrode can only be used for the older version of the electrode holder arm's rocker arm fixing (which corresponds to unit part number 495664).

For the current version of the electrode holder arm (rocker arm fixing), the standard 83 mm long electrode is recommended. Selecting the appropriate part is essential for optimal efficiency of the welding process and maintaining the service life of the equipment.

Technical Data and Properties

The product is made using materials with excellent conductivity and mechanical strength to withstand high current loads and mechanical stress.

Property Value Note
Part number 495673 The unique identifier of the product.
Length (L) 101.5 mm Specific length for older fixings.
Diameter (Ø) 16 mm The diameter of the main body of the electrode.
Material CuCrZr (Copper-Chromium-Zirconium Alloy) Excellent electrical conductivity and high heat resistance.
Overall dimensions (Length x Width x Height) 113 x 25 x 25 mm The overall dimensions of the product.
Weight 0.180 kg The weight of the product.
Construction straight Standard, straight electrode shape.
Accessory Electrode tip (electrode cap) Includes the welding tip.
Package contents 1 piece (1 stück / 1 piece) Package contents.

Advantages and Area of Application

This electrode is an integral part of the Wieländer+Schill welding technology portfolio, serving the needs of professional automotive body repair shops.

Excellent Material Quality (CuCrZr)

The Copper-Chromium-Zirconium (CuCrZr) alloy used is crucial in spot welding processes:

  1. Long Lifespan: The alloy excellently resists high temperatures and repetitive welding cycles, minimizing wear and deformation.

  2. Reliable Current Transfer: The copper base ensures low resistance, enabling efficient current transfer, thus creating stable and strong weld seams.

  3. Hardness Retention: Chromium and zirconium additives increase the material's hardness, especially at high temperatures, preventing the tips from softening and deforming.

Compatibility and Precision

The 101.5 mm length and straight shape ensure the correct contact point for older style pivoting gun mounts. Precise sizing guarantees the electrode fits the machine perfectly, avoiding backlash and unwanted movement during welding.

Professional Use

This component is an ideal choice for:

  • Body repair shops that perform frequent and highly demanding spot welding tasks.

  • Repairs where access is limited, and a longer electrode (101.5 mm) is required to reach the workpiece.

  • All users operating Wieländer+Schill XSeries or other compatible spot welding machines with the 495664 part number holder.

Product Line Context

This electrode is Welding Technology within the category, and within that also the Resistance Spot Welding can be found in the section. Wieländer+Schill is committed to comprehensive solutions, which is why their offering includes welding machines, various types of electrodes (including standard and special length versions), as well as other tools and accessories necessary for body repair.

The product is the result of manufacturing processes holding an ISO 9001 certificate, in accordance with quality assurance standards, reflecting continuous quality control and reliability.

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