This detailed product description presents an electrode designed for resistance spot welding, sourced from the Wieländer+Schill professional range of body-specific tools, optimally designed for the efficient fixing of different sized studs.
This uniquely designed electrode increases the flexibility of welding processes by enabling the handling of two different diameter studs with a single tool, thereby reducing the number of required tools and optimizing workshop workflow.
The product is a special electrode developed for resistance spot welding procedures, particularly for body repair work. The main advantage of the electrode is the dual-sided, different diameter contact surface, which allows for the precise and reliable fixing of weld studs with diameters of 5.0 mm and 6.0 mm.
This versatility is crucial in modern vehicle repair, where a wide range of different fasteners must be managed. The electrode design ensures optimal current distribution and appropriate contact force for both sizes, guaranteeing solid and durable weld joints.
The electrode is made of a high-quality copper-zirconium (CuZr) alloy. This material selection is crucial for the performance of welding electrodes:
High Electrical Conductivity: Copper ensures low resistance and efficient current transfer, resulting in fast and clean welds.
Excellent Heat Resistance and Hardness: The addition of Zirconium significantly increases the electrode's hardness and resistance to softening at high temperatures. This ensures a long service life for the electrode, even with intensive, repetitive use, minimizing the need for frequent replacements.
Precise machining guarantees that the contact surfaces fit exactly onto the studs to be welded, maximizing weld quality.
The table below summarizes the critical dimensions and specifications of the electrode:
| Property | Value | Note |
|---|---|---|
| Part number | 497023 | The unique identifier of the product |
| Content | 1 darab | Package contents |
| Internal Diameter (Ø) | 5.05 mm / 6.05 mm | Dual-sided design for different studs |
| Length × Width × Height | 50 mm × 16 mm × 12 mm | Overall physical dimensions |
| Material | Copper-Zirconium (CuZr) | Excellent heat and wear resistance |
| Weight | 0.071 kg | Easy handling |
This electrode can be ideally used with the weldable studs offered by Wieländer+Schill, such as the weld studs with article number 297062, M6 × 20 mm, which have a copper coating over a steel core. The type of welding gun to which the electrode connects belongs to the Single Sided Spot Welding Gun GT (Single-sided Spot Welding Gun GT) series, which is part of the welding technology product family.
During the welding process, the electrode ensures the necessary concentrated heat and pressure, which is essential for creating a clean, spark-free, and mechanically strong bond on body parts.
Dual-size Flexibility: A single electrode can handle the welding of both 5 mm and 6 mm studs, saving time and cost.
Long Lifespan: Thanks to the copper-zirconium alloy, the electrode resists high thermal stress and mechanical wear, reducing maintenance frequency.
Precise Welding Quality: Strictly controlled dimensions (5.05 mm and 6.05 mm internal diameter) guarantee optimal contact between the surfaces to be welded and a reliable welding result.
Professional Integration: Fully integrable into Wieländer+Schill welding technology systems, especially for welding guns connected to the XSeries professional riveting technology.
This electrode reflects Wieländer+Schill's commitment to high-quality, durable, and efficient body repair tools that meet even the strictest professional requirements. The product is the ideal choice for any specialist looking for a reliable solution for spot welding studs.
