Product Identifier: 495607
This detailed description introduces the Wieländer+Schill Electrode Set No. 7, part number 495607, specifically designed for resistance spot welding applications. This set is a crucial element for professional body repair processes, especially for work performed on hard-to-access surfaces.
Electrode Set No. 7 is a specially designed assembly at a 90° angle, optimized for use with C-Arm No. 1. The goal of the set is to ensure precise and efficient spot welding in locations where standard straight electrodes cannot fit. The set includes the necessary 16 mm diameter electrode caps, as well as the fastening elements and specially designed electrodes.
The set is made from high-quality materials, ensuring long service life and reliable electrical conductivity during the welding process. The 90° design allows access to weld spots on complex parts of the vehicle structure, thus maximizing repair opportunities.
Electrode Set Part No. 495607 contains the following precisely selected components, forming a complete, ready-to-use unit for C-Arm No. 1:
| Part number | Designation | Description | Quantity |
|---|---|---|---|
| 495676 | Electrode | Bent, 149 mm long (part of Electrode Set No. 7) | 1 stück |
| 495695 | Electrode | Bent, short (part of Electrode Set No. 7) | 1 stück |
| 495627 | Electrode Holder | Holder for seating welding electrodes | 1 stück |
| 495693 | Set Screw | For fastening Electrode Set No. 7 / No. 9 | 1 stück |
| 495694 | O-rings | Sealing rings belonging to the set screw | 1 kit (3 pcs) |
Content Summary: 1 complete set.
This set has been manufactured in compliance with strict quality requirements, ensuring consistency in welding parameters.
| Property | Value | Note |
|---|---|---|
| Part number | 495607 | |
| Product Name | Electrode Set No. 7 | at 90° angle |
| Compatible C-arm | C-Arm No. 1 | |
| Electrode Cap Diameter (Ø) | 16 mm | |
| Material composition | CuCrZr (Copper-Chromium-Zirconium), Rubber, Stainless Steel, Steel | Different components have different materials |
| Shank diameter | 25 mm | Diameter of the part fitting into the electrode holder |
| Form | Curved | To achieve the 90° angle |
| Working clearance size | 150 x 150 mm | Maximum dimension relating to the working area |
| Weight | 1.795 kg | Net weight of the complete kit |
Used in the set CuCrZr (Copper-Chromium-Zirconium) alloy is of paramount importance. This material provides excellent electrical conductivity, which is essential for optimal welding current transmission, while possessing high thermal stability and wear resistance during rapidly repeating welding cycles. Rubber elements serve for vibration damping and insulation, while stainless steel and steel components guarantee mechanical stability.
For the optimal functioning of the electrode set no. 7 and the complete fulfillment of body repair requirements, the following accessory products are recommended, which are often used together with this set:
Part number: 495693
Description: This screw bolt serves for the secure mounting of the electrode holder on the InvertaSpot series C-Trafogun devices. Proper fastening is critical for welding accuracy.
Part number: 497096
Description: The electrode caps found in the set have a diameter of 16 mm, are Type A-32, and have a length of 20 mm. These are exclusively recommended for welding with the C-Trafogun GT-V6 device, especially when working with an automatic program. The set of 6 pieces ensures quick replacement in case of wear.
The electrode set no. 7, positioned at a 90° angle, primarily offers significant advantages in the following areas:
Hard-to-Reach Points: Enables welding in inner corners, reinforcements, or subframe elements where standard straight electrodes encounter physical obstruction.
Body Repair: Ideal for repairing modern vehicle body parts, where high-strength steels and complex structural designs require precise welding pressure and current.
Hatékonyság Növelése: The quickly replaceable, wear-resistant electrode caps minimize downtime, while the precise geometry ensures that every weld spot is of identical quality.
This electrode set is an integral part of Wieländer+Schill's resistance spot welding technology, prioritizing reliability and professional repair.