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FORCE WIM HS Series – High-Speed Measurement

FORCE WIM HS series: Modern, stationary, high-speed dynamic shaft load measurement system. Ideal for high-traffic areas.

Description

Additional information

FORCE WIM HS Series: High-Speed, Stationary Dynamic Axle Load Measuring System

The FORCE WIM (Weigh-In-Motion) HS Series is a modern, stationary, high-speed dynamic weighing system designed for automatic identification of rail traffic and extremely precise load measurement. This system can be perfectly integrated with any known rail standard, and there is no upper limit for the measured weight at the measuring site. The FORCE WIM HS series guarantees reliable, automated operation while ensuring the highest level of accuracy for analyzing the load of railway vehicles.

Key Features and Advantages

The FORCE WIM HS series is designed to meet the strictest industry requirements, offering outstanding flexibility, durability, and user-friendly operation:

  • Exceptional Versatility: The system's design allows it to adapt to any known rail gauge. There are no limitations regarding measurement speed or maximum axle load at the installation site.

  • Robust Durability and Reliability: The system features an extremely durable design. The Mean Time To Repair (MTTR) is less than one hour, resulting in minimal downtime. The sensors built into the system have an extremely long, Mean Time Between Failures (MTBF) of more than 90,000 hours guaranteeing long-term, uninterrupted operation.

  • Streamlined Operation and Data Management: The user-friendly operating system provides an intuitive experience with built-in „drag-and-drop” functions. Data can be easily integrated into standard My SQL databases, simplifying analysis and reporting.

  • Certified Accuracy: The accuracy of the FORCE WIM HS Series has been certified by the Swedish Research Institutes (RISE) and the Netherlands Metrology Institute (NMi). The system achieves a system accuracy better than 0.25%, which meets the highest metrological requirements.

Detailed Operating Description

The FORCE WIM HS Series was developed for extremely precise data acquisition and analysis. The system utilizes 8 measurement points, with 4 sensors on each rail. These sensors are placed at the most sensitive points of the rails and detect the passage of each wheel based on the subtle changes occurring on the rail. This approach ensures the acquisition of the most accurate registrable information.

The system is capable of recording not only the total weight, speed, and direction of travel. It can also:

  1. Determination of Individual Wheel and Bogie Weights: Accurately determines the load of individual axles and bogies.

  2. Detection of Load Imbalances: Identifies if the train has an uneven load or if there is an excessive load on any axle.

  3. Vehicle identification: Capable of identifying the type of locomotive or wagon being weighed.

  4. Fault Recognition: Helps identify potential mechanical faults of wheels or bogies based on the analysis of load profiles.

The system efficiency and ease of use are further increased by the average Maintenance time shorter than 1 hour, which minimizes disruption to rail traffic.

Technical Data

The specifications of the FORCE WIM HS Series ensure reliable system operation across wide temperature ranges and diverse communication environments.

Property Value Note
WIM System Cabinet Dimensions (H x W x D) 850 x 690 x 360 mm Compact design
Internal Enclosure Dimensions (H x W x D) 590 x 560 x 280 mm
Shipping Weight (with sensors) 100 kg
Environmental Protection (Cabinet) IP66 Dust and water protection
Operating Temperature (Cabinet) Between -30°C and 80°C Wide Range of Applicability
Power Supply (Cabinet) 100 – 240 VAC, 50 – 60 Hz, 6A Universal network compatibility
Power Consumption (with heating) 90 W (190 W) Higher power consumption when heating is switched on
Metrological Classification OIML R 106 Complies with international standards
Pontosság ±1.0 – 0.2% May vary depending on configuration
Measurement Range (Per Axle) 3.0 – 32.5 tons Coverage of a wide load spectrum
Graphical User Interface (GUI) Built-in web-based interface Easy access and management
Communication Interfaces USB, RS-232, RS-485, TCP/IP 10/100Base-T Ethernet Flexible integration into existing systems
Data Storage CompactFlash® Card / External MySQL Database (Optional)
Multi-function Sensor Bar (MFSB) Dimensions (H x W x D) 47 x 90 x 22 mm
MFSB Shipping Weight 1.7 kg Easy Installation
Environmental Protection (MFSB) IP68 Complete protection against immersion in water
Operating Temperature (MFSB) Between -30°C and 80°C
MFSB MTBF (Mean Time Between Failures) 90,000 Hours Outstanding reliability

The FORCE WIM HS Series is the ideal choice for all railway operators seeking a reliable, high-precision, automated load measurement solution capable of handling high traffic and variable load conditions with minimal maintenance requirements.

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