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Saw blade TCT | 18 tpi | 90 mm

Extremely durable TCT saw blade with 18 tpi, 90 mm. Delivers precise cutting performance for industrial applications that pose a challenge.

Description

Additional information

Saw Blade TCT | 18 tpi | 90 mm – Optimal Cutting Performance for Challenging Applications

This detailed product description pertains to the extremely durable and precise TCT (Tungsten Carbide Tipped) saw blade manufactured by Wielander + Schill, specifically optimized for the toughest bodywork and metal processing tasks. This tool belongs to the Separating Tools category and is an ideal choice for machining high-strength materials used in the modern automotive industry.

Overview and Key Features

This 90 mm TCT saw blade guarantees outstanding cutting results even under the most critical conditions. It is specifically suitable for processing all types of steel and alloys, up to a strength range of 1800 MPa. The design of the saw blade minimizes thermal stress in the cutting zone, thus ensuring that the metal's structure does not change during the process.

Key Advantages:

  • Exceptional Material Compatibility: Capable of machining the most modern high-strength and ultra-high-strength steels, including USIBOR, BORON, BTR, HLE, and TTHLE materials.

  • Cutting Without Heat Treatment: No hot sparks are generated during cutting, and the cutting edges remain cool, preserving the original metallurgical properties of the base material.

  • Longer Lifespan: To maximize tool life, the use of a suitable cutting lubricant, especially cutting oil, is strongly recommended to protect the blade from excessive heating.

  • Precise Teeth: The 18 tpi (teeth/inch) pitch allows for fine and controlled cutting.

Technical Data and Specifications

The precise technical parameters of the product ensure reliable and efficient operation, even in the most demanding workshop environments.

Property Value Note
Part number 197027 Unique identifier for ordering and identification.
Típus Saw Blade TCT (Tungsten Carbide Tipped) Long-lasting, wear-resistant design.
Tooth Pitch (TPI) 18 tpi Fine teeth for precise cutting.
Length 90 mm The length of the tool.
Length x Width x Height 120 x 12 x 1 mm The overall dimensions (although 90 mm is the main dimension, the full tool dimensions are also provided).
Material Hard Metal (Carbide), HSS, Metal Composite materials for maximum performance.
Field of application Steels and Alloys (up to 1800 MPa) Ideal for high-strength structural components.

Detailed Application Areas and Advantages

This TCT saw blade represents the spearhead of the Wielander + Schill portfolio of separating tools when it comes to cutting high-strength materials.

1. Machining High-Strength Steels

High-strength steels (HSS, UHSS) are increasingly used in modern vehicle manufacturing to reduce weight and increase passive safety. These materials are difficult to cut with conventional tools, often causing overheating and tool wear.

  • USIBOR, BORON, BTR: These hot-stamped steels are extremely hard. The 18 tpi TCT blade handles them excellently, with minimal material damage.

  • HLE and TTHLE: When cutting high-yield strength steels, keeping the blade cool is critical. The blade's design and the recommended cooling/lubrication ensure the integrity of the cutting edge.

2. Heat Minimization

The heat generated during the cutting process can significantly affect the structure of the cut material, leading to welding or subsequent machining problems.

  • No Hot Sparks: This is not only important for occupational safety but also indicates that mechanical energy is efficiently converted into chips, rather than heat.

  • Edge Stability: The edge of the cut surface will not soften or recrystallize, which guarantees dimensional accuracy and subsequent weldability.

3. The Role of Cutting Fluids

Although the blade provides excellent performance on its own, the manufacturer emphasizes the use of cutting fluids to achieve maximum lifespan and continuous optimal performance.

  • Cutting Oil Recommendation: Cutting oil is excellently suited to prevent excessive heating of the saw blade. This is particularly important when continuously cutting hard steels, as heat can lead to rapid wear of the carbide teeth. Proper lubrication maintains the blade's optimal cutting performance.

Summary

A 90 mm TCT saw blade, 18 tpi, article number 197027 a professional solution for body repair shops where speed, precision, and material quality preservation are paramount. This tool enables the safe and efficient separation of the latest generation of high-strength metals.

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