Manual weighing line

Industrial Weighing Systems and Traceability Solutions

Ez a dokumentum a Giropes által kínált, nagy pontosságú ipari mérlegelési megoldások, különösen a nyomon követhetőséget biztosító ellenőrző mérlegek és a hozzájuk kapcsolódó szoftverek részletes bemutatása. A rendszerek célja a gyártási folyamatok optimalizálása, a súlyellenőrzés automatizálása és az európai szabályozásoknak való megfelelés biztosítása az Ipar 4.0 követelményeinek figyelembevételével.

Manual Weight Check with Traceability

The system enables the traceability of manual measurements, ensuring transparency and data integrity throughout the entire production process.

Real-Time Control and Supervision

Weight checking takes place in real time:

• At the operator level: The operator performs the measurements directly via the checkweigher display.
• At the supervisor level: The supervisor monitors the processes via the central GISCALE software system, which also provides automatic reporting.

This dual control supports decision-making with objective and reliable data.

Efficient Packaging and Cost Reduction

The built-in limit function guarantees that every packaged unit remains within the allowed weight tolerance at the moment of packaging. Main Advantages:

• Precise Weight Assurance: The weight of every single container or package is checked.
• Cost reduction: It eliminates the emission of the „freematerial” (overweight), thereby reducing material waste and operating costs.
• Increase in Production: Increases productivity by minimizing human error and reducing scrap.
• Prevention of Shrinkage: Significant savings can be achieved by avoiding losses due to overweight.

Data Management and Integration

Data management takes place via the Giscale software , which offers flexible storage options:

• Direct storage on the scale display.
• Vezeték nélküli vagy Ethernet kapcsolaton keresztüli adatátvitel.
• Integráció a meglévő vállalatirányítási rendszerekkel.

Ipar 4.0 Kompatibilitás és Testre szabhatóság

Giropes solutions fully support the Industry 4.0 concept through the automation and interconnection of industrial processes. Innovative Solutions: A gyártósorok konfigurációja teljes mértékben testre szabható. Szakértő tanácsadóink segítenek a rendszer optimális beállításában, biztosítva a szoftver és a firmware egyedi igényekhez való igazítását.

Software and Firmware Customization

Többféle konfiguráció áll rendelkezésre a firmware -ekben és szoftverekben, hogy azok tökéletesen illeszkedjenek az Ön specifikus gyártási folyamataihoz. A rendszer integrálja a kijelzőt, a súlyismétlőket és a szoftvert egy egységes, hatékony adatkezelési lánccá.

GISCALE Software: The Production Management Center

A GISCALE software crucial for optimizing the efficiency of production lines and verifying the actual packaging of products, ensuring compliance with current regulations prescribed by the European Economic Community (EEC).

Compliance Guaranteed by GISCALE Software

The software ensures the accreditation of packaging accuracy using the following mechanisms:

1. Limit Funkció: Guarantees the correct weight of items at the moment of packaging.
2. Regulatory Compliance: Eliminates scrap due to non-compliant products.
3. Human Error Avoidance: Minimizes errors by automating the manual checking of product weight.
4. Automatic Report Generation: Jelentéseket generál mind a belső minőség-ellenőrzésekhez, mind a külső hatóságok általi megfelelőségi vizsgálatokhoz.

Weight Indicators and Platforms: The Core Elements of the System

The compatibility of Giropes production platforms and displays adapts to the needs of your production line or process to an almost unlimited extent.

Selected Measuring Instruments

The flexibility of the system is provided by instruments designed for the following different applications:

Model	Típus	Main Features	Application Area
BMS	Floor Scale / Bench Scale	Available in various sizes.	Weighing of boxes, small, and medium-sized items in shops, industry, or laboratories.
BMC	Industrial bench scale	Painted or stainless steel version.	General industrial bench measurements.
GRP	Industrial bench scale	Fully stainless steel version.	Surfaces requiring high hygiene.
GI400i PROD RFID	Weight/Tare display	Stainless steel housing, IP65 protection. With external RFID reader (ABS, IP67 protection).	Applications requiring traceability, in wet or dusty environments.

GI400i PROD RFID Detailed Specification: Besides precise measurement, this display integrates RFID technology, enabling fast and error-free identification of items on the production line. The IP65 protection ensures dust and splash resistance, while the external RFID reader offers a higher level (IP67) of protection.

Expert Support and Warranty

The weighing control systems designed by Giropes engineers guarantee comprehensive technical service, consulting, and integrated solutions. Our Commitment: We play a leading role in the field of industrial measurement by providing comprehensive solutions for our customers. Whether you need a simple weighing platform or a complete, complex production line installation, our team of experts will accompany You through the entire process of selection, installation, and maintenance, ensuring that the system perfectly meets Your individual needs. System Development: Our specialty is taking the weighing system to the next level. Our experts will help with the integration and customization of the GISCALE program so that You can efficiently manage and analyze weight data.