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PowerPack | XPress 1000 SC

The central element of the revolutionary XSeries riveting technology. A powerful hydraulic pressure intensifier unit for professional use.

Description

Additional information

PowerPack | XPress 1000 SC – The Central Element of XSeries Riveting Technology

Part number: 700090

The Wieländer+Schill PowerPack XPress 1000 SC is the indispensable central unit of the revolutionary XSeries professional riveting technology family. This unit ensures the driving and control power for all XSeries systems, guaranteeing the precision, reliability, and necessary setting force that forms the basis of modern body repair and manufacturing processes.

Key Features and Technological Advantages

The PowerPack XPress 1000 SC is not just a simple power source; it is an intelligent control center that significantly increases the efficiency and accuracy of work processes.

Intelligent Control and Setting Flexibility
  • Secondary-Side Force Adjustment: This innovative, user-friendly function makes the PowerPack stand out from competitor solutions. It allows the user to precisely regulate the riveting process directly on the tool side, providing greater flexibility and fine-tuning for different material thicknesses and joining requirements.

  • Patented Smart Control System: A crucial element of the PowerPack is the Smart Control technology, which enables a controllable, force-free fast approach stroke function.

  • Fast Approach: The tool rapidly approaches the workpiece without exerting any load.

  • Work Cycle Transition: Once the correct position is reached, the system automatically switches to the work cycle and executes the pressing or pulling operation with the full set force. This minimizes unnecessary wear and increases process speed.

Modular Design and Compatibility

Thanks to the modular structure of the XSeries, the PowerPack XPress 1000 SC is fully compatible with all XSeries tools and components. This flexibility ensures that the investment remains valuable in the long run, as the central unit can be easily integrated with new or existing XSeries accessories. It provides the technological foundation for precise, efficient, and safe riveting processes in both repair and mass production environments.

Technical Data

The table below details the critical technical parameters of the PowerPack XPress 1000 SC that guarantee reliable performance.

Parameter Spezification Note
Product Family XSeries Professional riveting technology
Function Drive and control unit The heart of the XSeries systems
Part number 700090 Unique Identifier
Control System Smart Control Patented Technology
Approach Type Force-free fast approach Increases speed and precision
Force Setting Secondary side setting Flexible and precise regulation
Compatibility Full XSeries Compatibility Modular System
Field of application Repair and Production Versatile application

In the Context of the XSeries System

The PowerPack XPress 1000 SC serves as a central element of the XSeries ecosystem. XSeries technology is a riveting technology developed by Wieländer+Schill, specialized in the professional and durable joining of body parts (e.g., aluminum and high-strength steels), often meeting factory specifications (OEM).

The PowerPack provides the necessary hydraulic or electrical energy, as well as control signals for various XSeries tools, such as:

  1. Riveting Heads: For different types of rivets (e.g., blind rivets, pulling rivets).

  2. Pull Systems: For special pulling operations.

  3. Press Tools: For precise compression.

The precise cycle control provided by the Smart Control system is crucial for fastening quality. The fast, force-free approach minimizes the contact time between the tool and the workpiece under unnecessary load, while the work process starts precisely at the right moment with the maximum set force. This two-phase process optimizes rivet forming, ensuring maximum joint strength and body integrity.

Advantages for the Workshop

By using the PowerPack XPress 1000 SC, users can benefit from the following advantages:

  • Increased Efficiency: The force-free fast approach significantly reduces cycle time, thereby increasing repair capacity.

  • Excellent Joint Quality: Secondary side fine-tuning and Smart Control guarantee that every rivet is set according to specifications, reducing the risk of warranty returns.

  • Long Lifespan: Optimal load management of the tools and the PowerPack (force-free approach) reduces mechanical wear, extending the service life of the equipment.

  • Future-proof Investment: The modular XSeries architecture allows for the system to be expanded with new tools without having to replace the central unit.

In summary, the PowerPack XPress 1000 SC is the engine of the Wieländer+Schill XSeries technology, combining precision control, speed, and reliability in a single, robust unit.

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