Product Identifier: 495617
This detailed description presents the 83 mm long, straight standard electrode manufactured by Wielander + Schill, which is a crucial accessory for precision resistance spot welding applications. This component is made from high-quality materials and designed according to strict industrial standards to ensure reliable and efficient welding performance.
This product is a straight standard electrode, which has a length of 83 mm. The package includes the electrode cap, the cooling tube, and a copper sealing washer, thus ensuring a complete, ready-to-use solution for welding processes.
The design and material of the electrode (CuCrZr) guarantee excellent electrical conductivity and high heat resistance, which is essential for achieving durable and repeatable welding quality, especially in high-load workshop environments.
This standard electrode is specifically suitable for use with the following C-arms (C-Arm):
C-Arm No. 4
C-Arm No. 7
Furthermore, it is optimized for use with the following C-arms on the gripper side (the part connecting to the welding gun):
C-Arm No. 1
C-Arm No. 2
C-Arm No. 3
C-Arm No. 4
C-Arm No. 6
C-Arm No. 7
This wide compatibility ensures that the electrode can be flexibly integrated into existing Wielander + Schill welding systems, particularly in the field of resistance spot welding technologies.
The product packaging refers to one unit (1 piece), which includes all necessary components for installation.
Contents:
1 pc Standard Electrode (83 mm)
1 pc Electrode Cap
1 pc Cooling Tube
1 pc Copper Sealing Washer
Precise dimensions and material characteristics are essential for accurate welding tasks. The table below summarizes the product's key technical specifications:
| Characteristic | Value | Note |
|---|---|---|
| Part number | 495617 | Factory Identifier |
| Length (L) | 83 mm | Total electrode length |
| Diameter (Ø) | 16 mm | Diameter of the shank and the working end |
| Shank diameter | 16 mm | Diameter of the part that fits into the holder |
| Form | Straight | Standard, straight design |
| Material | CuCrZr | Copper-chromium-zirconium alloy |
| Overall dimensions (Length x Width x Height) | 95 x 25 x 16 mm | External dimensions of the product (including total length) |
| Weight | 0.168 kg | Net weight of the product |
| Package contents | 1 darab | Packaging Unit |
The electrode CuCrZr made of material. This alloy is considered standard in welding technology as it provides an optimal balance between the following properties:
High Electrical Conductivity: Minimizes resistive heat generation on the electrode shank, maximizing current at the weld point.
Excellent Hardness and Wear Resistance: Resists mechanical stress and wear occurring during welding cycles, increasing lifespan.
Heat resistance: Retains its mechanical properties even at high temperatures, which is critical during rapid welding cycles.
To maintain maximum efficiency and weld quality, the use of appropriate accessories is recommended. These products help with electrode maintenance, shaping the weld point, and reducing contact resistance.
Replaceable end pieces responsible for shaping the weld point. Caps with various profiles are available to fit the main electrode shank diameter of 16 mm:
Type E (Part No.: 497081): 20 mm long, 16 mm in diameter. (Packaging: 4 pcs/pack)
Type D (Part No.: 497085): 16 mm in diameter. (Packaging: 4 pcs/pack)
Type B (Part No.: 497079): Dome-flat design, 20 mm long, 16 mm in diameter. (Packaging: 4 pcs/pack)
Type F (Part No.: 497075): Rounded design, 20 mm long, 16 mm in diameter. (Package contents: 4 pcs/pack)
Type P (Part number: 497076): Eccentric design, 20 mm long, 16 mm in diameter. (Package contents: 4 pcs/pack)
Type A-32 (Part number: 497096): 20 mm long, 16 mm in diameter. Specifically for the C-Trafogun GT-V6 gun, for welding with an automatic program. (Package contents: 6 pcs/pack)
Type A-40 (Part number: 497097): 20 mm long, 16 mm in diameter. (Package contents: 6 pcs/pack)
Regular maintenance is essential for long-term, optimal performance:
Cooling Sleeve for 83 mm (Part number: 495632): Replacement cooling sleeve belonging to the standard electrode, ensuring proper heat conduction during the work process.
Electrode Cap Remover (Part number: 498003): Special tool for safely and quickly loosening stuck or tightly fitted electrode caps.
Copper Paste for Electrodes | 75 g (Part number: 497010): This paste measurably reduces contact resistances on the contact surfaces of the electrode arms, thereby improving conductivity properties and reducing local overheating.
Electrode Fix | Grit 60 (Part number: 298298): An abrasive used for cleaning spot welding electrode caps. Only clean electrode caps guarantee correct spot welding results.
This 83 mm standard electrode is an integral part of the Wielander + Schill welding technology portfolio, prioritizing reliability and precision during automotive and semi-industrial repair work.
