The Wieländer + Schill VAS 6545B is a mobile spot resistance welding machine developed specifically to meet the requirements of modern vehicle body repair. This device combines the latest technology with excellent operability, ensuring safe and precise welding processes even for materials that demand the highest specifications.
The VAS 6545B device was designed with efficiency, reliability, and user-friendly operation in mind.
The main strength of the device is its adaptive control technology. It automatically senses the conditions at the welding spot and adjusts all necessary welding parameters accordingly. This function guarantees consistently high quality and safe welding, minimizing the possibility of human error.
A efficient liquid cooling system ensures that the welding gun and transformer remain at optimal temperatures, even during intensive, continuous use. This is critically important when welding high-strength and ultra-high-strength (HSS/UHSS) sheets, where heat management is crucial.
Belonging to the device lightweight and handy transformer gun (NexGen-V8.1, 400 V, with 5 m cable) significantly facilitates work in hard-to-reach areas, reducing operator fatigue.
Operating the machine is extremely simple thanks to the user-friendly color touchscreen , which is equipped with self-explanatory symbols. The control surface allows for fast and efficient navigation.
Throughout the entire welding process, the machine continuously monitors the parameters, and displays the actual values in real-time on the screen. This ensures maximum process safety and guaranteed quality for every single welding application.
The device features optimized welding programs specifically tailored for the following materials:
High-strength and ultra-high-strength (HSS/UHSS) sheets
Thin sheets
Resistance spot welded joints
Galvanized sheets
Detailed technical specifications for the VAS 6545B resistance spot welding machine:
| Parameter | Value | Note |
|---|---|---|
| Part number | 932160NG | |
| Mains Voltage | 3 × 400 V | |
| Network Connection (Copper) | 5 × 6 mm² | |
| Nominal Current Range | 0 – 13 kA | In both ranges |
| No-load Voltage | 12 V | |
| Frequency | 50 – 60 Hz (+/- 10 %) | |
| Fuse | 32 A | |
| Coolant Flow Rate | 5 l/min | |
| Operating Pressure | 6 – 8 bar | |
| Protection Class | IP 21 | |
| Noise Level (Sound Pressure Level) | < 70 dB(A) | |
| Weight | 125 kg | |
| Dimensions (Length x Width x Height) | 195 x 95 x 89 cm | |
| C-Gun Cable Length | 5 m |
The basic package of the VAS 6545B spot welding machine contains the following for professional work:
For maximum flexibility and the execution of special repair tasks, numerous accessories are available that further expand the machine's application spectrum.
| Part number | Product Name | Description |
|---|---|---|
| 932018NG | VAS 6545B/9 Electrode Set No. 11 | Electrode set positioned at a 90° angle for C-Arm No. 1, with 16 mm electrode caps. Contains 1 pc. 28 mm and 1 pc. 121 mm electrode. |
| 932019NG | VAS 6545B/10 Electrode Caps | 6-piece package of A-32 type, 20 mm long, 16 mm diameter electrode caps. Can only be used for the C-Torch GT-V6. |
| 932020NG | VAS 6545B/11 Electrode Cap Set | 16-piece mixed set consisting of the following types (Ø 16 mm): 2x A-32, 2x A-40, 4x B, 2x D, 2x E, 2x H, 2x P. |
| Part number | Product Name | Application Area |
|---|---|---|
| 932011NG | VAS 6545B/2 C-Arm No. 2 | Cooled arm, specifically designed for the repair of wheel arches , optimized for heavy loads. Contains one spoon-shaped electrode (with Ø 16 mm cap) and one mushroom-shaped electrode. |
| 932012NG | VAS 6545B/3 C-Arm No. 3 | Cooled arm, dimensions: 150 × 450 mm. Ideal for heavy-duty welding tasks. |
| 932010NG | VAS 6545B/1 Coolant | 20 liter packaging. Provides efficient cooling and reliable corrosion protection for the cooling system, preventing deposits. |
The VAS 6545B resistance spot welding machine also complies with the recommendations for workshop equipment from Volkswagen AG, thus guaranteeing the highest standard of body repair quality.
