This product description presents the Tesla Kit 5 (7-piece) configuration, a prominent member of the Wielander + Schill XPress 800 series. This modular riveting system is specifically designed for working on the hardest and ultra-hard structural elements, ensuring outstanding strength and precision for the most demanding automotive and semi-industrial applications.
The central component of the XPress 800 system is the hydraulic unit equipped with a force-supporting return cylinder, which guarantees efficient and controlled operation.
The XPress 800 Tesla Kit 5 is extremely versatile and suitable for numerous critical body and structural repair tasks:
Punching of Hard and Ultra-Hard Structural Elements: Capable of punching through high-strength steel (HSS, UHSS) and aluminum structural elements of modern vehicles.
Extraction of Self Piercing Rivets (SPR): Professional removal capability, minimizing damage to the surrounding material.
Installation of Flow Form Rivets: Application of special technology for the correct insertion of high-strength fasteners.
Weldless Joints: Professional installation of blind rivets.
Backshaping: Restoration of structural integrity during the repair process.
Calibration: Precise adjustment functions for perfect fitment.
Part number: 700024
The Tesla Kit 5 is a comprehensive, 7-piece kit that includes the main units required for full operation, supplemented by the Tesla-specific tool box and the necessary C-arms.
| Components | Part number | Description |
|---|---|---|
| Power Source | 700050 | PowerPack |
| Cylinder | 700105 | PushPull PP 90 |
| Blind Rivet Adapter | 700101 | BR 50 |
| C-Arm | 700070 | GC 80/40 |
| C-Arm | 700071 | GC 80/120 |
| Tool Box | 700206 | RS-08 |
| Handle | 881341 | |
| Carrying case | A700380 |
The performance and physical characteristics of the XPress 800 system are summarized in the table below, highlighting the high-performance hydraulic operation and compact design.
| Parameter | Value | Note |
|---|---|---|
| Maximum Pressure (PB max) | 800 bar | Maximum operating pressure of the hydraulic system. |
| Maximum Oil Capacity | 100 cm³ | Capacity of the hydraulic system's oil reservoir. |
| Operating Pressure (P) | 6 bar | The operating pressure of the pneumatic (air) system. |
| Force | 5 kN / 90 kN | Force limits assigned to different functions. |
| Stroke Length (Stroke) | 16 mm / 25 mm | Two different stroke length options for versatility. |
| Work Window | 80 x 40 – 120 mm | The maximum accessible area provided by the C-arms. |
| Length × Width × Height | 600 x 500 x 170 mm | The physical dimensions of the system. |
| Weight | 18,500 kg | The total weight of the set (including the carrying case). |
| Operating Temperature | 5 – 55 °C | The recommended ambient temperature range. |
| Noise Level (Sound Pressure Level) | 75 dB(A) | Noise emission during operation. |
| Vibration | < 2.5 m/s² | Vibration level acting on the operator. |
| Oil Type | HLP 22 | Recommended hydraulic oil specification. |
| Material composition | Metal, Plastic (kunststoff) | The main structural materials. |
| Air Quality | ISO 8573-1 | The quality standard for the air in the pneumatic system. |
The XPress 800 series is built for modular design, which means the user can precisely tailor the tool kit using various kits (Kit 1 to Kit 5, as well as special kits).
The set includes 700105 PushPull PP 90 retraction cylinder a crucial element. This cylinder provides the necessary counter-pressure (force support) during the riveting or cutting process. This is especially important when processing high-resistance materials where conventional systems cannot exert sufficient reaction force on the backside of the workpiece. PushPull technology guarantees that the riveting process receives optimal pressure on both sides, resulting in a durable and flawless joint.
The kit includes two different sizes of C-arms (GC 80/40 and GC 80/120), which allow access to the vehicle's structural elements over a wide range. The 80 mm arm thickness and the 40 mm or 120 mm extensions ensure that even hard-to-reach points are accessible, while the 90 kN maximum force ensures the necessary penetration capability.
The designation „Tesla Kit” indicates that this configuration is specially optimized to meet the body repair requirements of Tesla vehicles, especially concerning the joining technologies for aluminum and high-strength steels (SPR, Flow Form). The included RS-08 Tesla tool box (700206) organizes and protects the special tools, ensuring fast and error-free operation in the workshop environment.
This 7-piece kit is the ideal choice for professionals seeking a reliable, high-performance, and specifically equipped riveting solution for repairing the latest electric vehicles.
