This detailed product description introduces an essential item from the Wieländer+Schill professional body repair tool kit, the stud electrode, specifically designed for removing dents from vehicle body parts. This component belongs to the category of Precision Resistance Spot Welding technology and is excellently suited for body restoration work, especially during pulling operations.
The Stud Electrode (Item No.: 497015) a special consumable used for restoring damaged metal surfaces of vehicles. Its main function is to create weld points on the body surface to which pulling devices (e.g., slide hammer) can be attached. This method enables the targeted and finely tuned pulling out of damaged sheets, minimizing the heat effect and further damage to the metal structure.
This electrode is the ideal accessory for the Wieländer+Schill Single Sided Spot Welding Gun GT systems, ensuring reliable and repeatable weld quality, which is essential for professional body repair.
Targeted Dent Removal: Enables precise targeting and restoration of damaged areas, ideal for small and medium-sized dents.
Compatibility: Optimized specifically for resistance spot welding technology, ensuring proper current transfer and weld joint.
Durability: High-quality material usage guarantees a long service life and reliable performance even during frequent use.
Simple Operation: The attachment and removal of welding studs is fast and efficient, increasing workshop productivity.
The table below summarizes the critical technical parameters of the Stud Electrode (497015):
| Property | Value | Note |
|---|---|---|
| Part number | 497015 | The unique identifier of the product |
| Package contents | 1 piece (1 stück, 1 piece) | Contents of the package |
| Length × Width × Height | 49.96 x 15.96 x 49.96 mm | Physical dimensions of the product |
| Material | Copper-zirconium (CuZr) | Excellent electrical conductivity and heat resistance |
| Weight | 0.070 kg | Light weight for easy handling |
The Copper-zirconium The choice of alloy is not accidental. This material ensures the optimal balance between excellent electrical conductivity (which is essential for fast and efficient spot welding) and mechanical strength. The addition of zirconium increases the heat resistance and hardness of the copper, so the electrode resists the high temperatures and mechanical stress encountered during welding cycles without rapid deformation or loss of conductivity.
For effective body restoration, the use of appropriate weldable studs is essential. Below we present accessories that are ideal alongside the Stud Electrode 497015:
These special studs are ideal for dent repair, where the copper plating ensures excellent welding adhesion to the vehicle body's metal surface.
| Property | Value |
|---|---|
| Part number | 497028 |
| Description | Copper Plated Studs for Dent Repair |
| Diameter (Ø) | 8/16 mm |
| Packaging Unit (PU) | 100 pieces |
These standard washers offer an alternative that complies with DIN 125 specifications and can also be used for pulling operations.
| Property | Value |
|---|---|
| Part number | 297009 |
| Standard | DIN 125 |
| Diameter (Ø) | 8.4/16 mm |
| Packaging Unit (PU) | 100 pieces |
Important Note: The prices and availability of accessories may vary depending on user login.
The use of the Adapter Electrode and its associated accessories is closely linked to modern body repair procedures, especially the pulling technology. With the help of a pulling device (e.g., a slide hammer) connected to the welded stud, the sheet metal can be pulled outwards from the center of the damage. This method allows for the precise restoration of the body's original shape, which is especially important in cases where rear access is limited or impossible. The targeted application of welding spots minimizes stress on the metal and deformation of surrounding surfaces.
This product is part of the broader Resistance Spot Welding Technology portfolio of Wieländer+Schill, which meets even the highest OEM (Original Equipment Manufacturer) requirements.
