This detailed product description presents the crescent-shaped electrode, developed for Wieländer+Schill professional body repair tools, specifically optimized for welding wiggle wire. This component is for the PSP GT single-sided spot welding gun designed, ensuring efficient and precise work execution during body repair processes.
The crescent-shaped electrode with part number 497014 is a crucial consumable in the field of resistive spot welding technologies. It was specifically developed to meet the special requirement that wiggle wires (often used for temporary or permanent fixing and pulling of body panels) can be reliably and durably welded to the metal surface of the car body.
The crescent-shaped design optimizes the contact of the welding surface with the geometry of the wiggle wire, minimizing sparking and maximizing the quality of the weld seam. This electrode ensures the necessary pressure and current conduction to achieve excellent quality, single-sided spot welds using the PSP GT welding gun.
This component is part of the Wieländer+Schill Welding Technology belongs to its category, including within the Resistive Spot Welding can be categorized, and it is an essential accessory for welding equipment in professional workshop environments.
The electrode is manufactured from high-quality materials to withstand high thermal loads and mechanical stress, ensuring long service life and consistent performance.
| Property | Value | Note |
|---|---|---|
| Part number | 497014 | Unique Identifier |
| Shape | Crescent-shaped | Shape optimized for wiggle wire |
| Compatibility | PSP GT single-sided spot welding gun | Recommended exclusively for this type |
| Material | Copper-zirconium (CuZr) | Excellent electrical conductivity and heat resistance |
| Diameter (Ø) | 16 mm | Main diameter of the electrode |
| Shank diameter | 16 mm | Size of the connection to the gun |
| Dimensions (Length x Width x Height) | 72 x 45 x 22 mm | Total physical dimension |
| Weight | 0.100 kg | Light weight for ease of handling |
| Package contents | 1 piece (1 stück / 1 piece) |
The use of the copper-zirconium alloy is intentional. This material combines the excellent electrical conductivity of copper with the added strength and higher heat resistance provided by zirconium. This is critically important during spot welding, as the electrode is continuously exposed to high current and heat. The CuZr material ensures that the electrode does not soften quickly, maintains its hardness, and is capable of sustaining a precise contact surface for a long time, thereby guaranteeing the repeatable quality of the weld seams.
Precise Fit: The crescent-shaped design perfectly fits the profile of the wiggle wire, ensuring maximum contact area at the welding spot.
Longer Lifespan: Thanks to the use of copper-zirconium material, the electrode resists rapid wear and thermal deformation, thereby reducing the need for replacement and downtime.
Optimized Welding Performance: The 16 mm shank diameter and precise geometric dimensions guarantee stable seating in the PSP GT gun, which is essential for reliable weld seams.
Easy Maintenance: Standardized dimensions and low weight (0.100 kg) facilitate the replacement of the electrode and maintenance of the welding head.
This consumable reflects the commitment of Wieländer+Schill in the field of professional body repair tools, where even the smallest components must meet the highest quality standards. The product is manufactured according to the strictest industry standards and is the ideal choice for any professional seeking the highest level of repair quality.
