This detailed product description presents the premium quality Electrode Kit No. 9 from Wieländer+Schill, specifically designed for resistance spot welding applications, comprising a 38° angled electrode and its corresponding holder. This kit is essential for precise and efficient body repair work, ensuring reliable welding results.
The Electrode Kit No. 9 is an important element of Wieländer+Schill's welding technology portfolio, enabling optimal fit for C-arms (C-Arm no.1) and work in tight spaces thanks to the 38° angle. The kit includes the necessary 16 mm diameter electrode tips, as well as the holder structure and fastening elements.
The product is made from high-quality materials, such as CuCrZr (copper-chromium-zirconium alloy), which provides excellent electrical conductivity and wear resistance during the welding process. The accessory components made of rubber, stainless steel, and steel guarantee a long service life and reliable operation.
This kit is the ideal choice for professional workshops where precision and speed of work are crucial. The 150 x 150 mm work window provides sufficient flexibility for most body elements.
The kit with part number 495645 offers a comprehensive solution for welding tasks, containing the following elements:
| Part number | Designation | Quantity | Description |
|---|---|---|---|
| 495646 | Electrode Set No. 12 | 1 stück | 38° angled electrode |
| 495627 | Electrode holder | 1 stück | Serves to accommodate the 38° electrode |
| 495694 | O-rings and screws | 1 kit (3 pcs) | Fastening and sealing elements |
| 495693 | Screw | 1 stück | Special screw for electrode kits No. 7 and 9 |
| Total | Content | 1 set | Complete assembly |
Accurate technical parameters are essential for precise welding work. The table below summarizes the key specifications of the kit:
| Property | Value | Unit of Measure | Note |
|---|---|---|---|
| Part number | 495645 | – | Product Identifier |
| Electrode Angle | 38° | Degree | For fitting to the C-arm |
| Electrode Tip Diameter (Ø) | 16 | mm | Size of the welding surface |
| Total Dimensions (Length x Width x Height) | 200 x 105 x 40 | mm | External dimensions of the entire structure |
| Shank Diameter (Shank diameter) | 25 | mm | Insertion diameter into the holder |
| Weight | 1,970 | kg | Total weight of the kit |
| Work window (Work window) | 150 x 150 | mm | Maximum extent of the welding zone |
| Material composition | CuCrZr, Rubber, Stainless steel, Steel | – | Main materials used |
Electrode included in the set (likely item 495646) CuCrZr (made of copper-chromium-zirconium) alloy. This material is critical for resistance spot welding because:
High Electrical Conductivity: Minimizes resistance, thus ensuring the necessary current passes through the welding spot.
Heat resistance: Exhibits excellent resistance to the high temperatures generated during welding without softening or deforming.
Wear Resistance: Guarantees a long service life, even under repetitive, high-demand use.
The support structure and fasteners (screws, O-rings) are made of stainless steel and steel, ensuring mechanical stability and corrosion resistance in the workshop environment.
For maximum efficiency and maintenance, Wieländer+Schill recommends the following accessories with the electrode set number 9:
Part number: 498003
Function: Specially designed to facilitate the removal of stuck or tightly fitted electrode caps from the holder. This tool is essential for fast and damage-free maintenance.
Part number: 298298
Function: Used for cleaning spot welding electrode caps. During the welding process, the electrode surface oxidizes and becomes contaminated. Only a clean electrode surface guarantees correct welding results and proper current transfer. The „Grain 60” grit size is ideal for removing surface imperfections.
Part number: 497010
Function: Significantly reduces transitional resistances at the contact points between the electrode arms and the caps. Greatly improves current conduction capability, resulting in more stable and efficient welding.
Part number: 497105
Dimensions: 24 mm length, 16 mm diameter.
Type: D38°
Packaging quantity: Pack of 6 pcs. (PU: 6 pcs.)
Compatibility: Recommended specifically for electrode sets number 9 and 12. These caps ensure the maintenance of the 38° angle and the formation of the correct welding spot.
This electrode set is part of the Wieländer+Schill Welding Technology belongs to the (Welding Technology) category, specifically to the Resistance Spot Welding (Resistance Spot Welding) section. Primarily recommended for automotive body repair work, especially for welding on hard-to-reach areas where the 38° angle is essential for optimal access to the workpiece.
The set is prepared for professional use and complies with strict OEM (manufacturer) recommendations, ensuring the restoration of the body's structural integrity during repair.
