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Wall pumping kit with 5:1 high volume pump for IBC cisterns

High-flow, wall-mountable pump kit with 5:1 ratio for IBC containers. Fast and efficient fluid transfer for large quantities.

Description

Additional information

Wall-Mounted Pump Kit 5:1 With High Flow Pump For IBC Containers

This detailed description presents the wall-mounted, 5:1 ratio, high-flow pump kit offered by Gartec, specifically optimized for 1000-liter commercial IBC (Intermediate Bulk Container) tanks. The kit provides an ideal solution for the efficient and reliable dispensing of more viscous fluids, such as new oil, ensuring precise operation and easy handling of the tanks.

Overview and Key Features

A NK1022/IBC part number The wall-mounted pump kit includes a complete, pneumatically operated system designed for the rapid pumping of large volumes of fluid. The 5:1 ratio makes it possible to achieve a significantly higher output pressure from the inlet air pressure, which is essential for the efficient transfer of viscous materials.

The kit includes the wall-mountable pump, the accompanying support structure, the necessary suction tube with connection for IBC tanks, and an integrated pressure regulator mounted on the pump. This configuration ensures maximum flexibility and easy installation in workshops and industrial environments.

Main Advantages:
  • High Flow Rate: Up to 40 liters/minute capacity for rapid container emptying.

  • High Pressure: The 5:1 ratio ensures the necessary pressure for handling viscous fluids.

  • Complete Solution: Includes all necessary components for installation and immediate use (mounting bracket, tubing, pressure regulator).

  • IBC Compatibility: Optimized suction tube and ferrule connection specifically for 1000 liter commercial IBC containers.

  • Durability: Robust design that withstands frequent industrial use.

Pumpable Fluids

This pump kit is primarily recommended for pumping the following fluids, with special consideration for viscosity and cleanliness:

  • New Oil (New oil)

  • Lubricants and greases (although based on the specifications provided, oil is the main focus)

Technical Data

The product's performance and physical characteristics are detailed in the following table:

Parameter Value Unit of Measure Note
Part number NK1022/IBC Product Identifier
Flow 40 l/min Max. volume flow rate
Operating Pressure 4 – 8 bar Inlet Air Pressure
Operating Pressure 58 – 116 kPa Inlet Air Pressure (PSI)
Compression Ratio (Ratio) 5:1 The degree of pressure increase
Noise Level 79 dB Noise level during operation
Air consumption 580 l/min Air volume required for pneumatic operation
Suction Tube Diameter 52 mm The outer diameter of the suction tube
Suction Tube Length 290 The length of the suction tube (likely cm or mm, based on context the size refers to immersion into the container)
Inlet Air Connection 3/8″ inch Standard pneumatic connection size
Weight 38 kg Net weight of the set
Packaging Dimensions (1) 150 x 150 x 820 mm One packaging dimension
Packaging Dimensions (2) 300 x 140 x 1230 mm Other packaging dimension

Detailed Description and Application Areas

Pneumatic Drive and Efficiency

The pump's pneumatic (operating with compressed air) technology guarantees explosion-proof operation, which can be critical in certain industrial environments. The 5:1 ratio means that with an inlet pressure of 5 bar, the pump can provide an outlet pressure of up to 25 bar (a maximum inlet pressure of 8 bar can result in 40 bar outlet pressure, considering the specified range of 8/116 bar/PSI). This high pressure differential allows the pump to efficiently lift even more viscous oils from the bottom of IBC containers.

The maximum flow rate of 40 l/min results in significant time savings during container filling or emptying, compared to lower-performance systems.

Installation and Mounting Configuration

The kit is specifically designed for wall mounting, offering a space-saving solution for workshops. The included mounting bracket ensures stable fixation of the pump, minimizing vibration and wear.

The design of the suction tube (52 mm diameter, 290 mm length) ensures that the pump reaches the bottom of standard 1000-liter IBC containers, minimizing residual fluid. The ferrule connection guarantees a tight and leak-free attachment to the container outlet.

Integrated Pressure Control

A key component of the kit is the pressure regulator that mounts directly onto the pump. This function allows the user to finely adjust the inlet air pressure, thereby directly influencing the outlet flow rate and pressure. This is essential for adapting to fluids of different viscosities and avoiding overpressure in the piping or receiving vessel.

Noise Level Management

The noise level of 79 dB is considered acceptable in an industrial environment, but it is important to note that the operation of pneumatic pumps involves noise. The high air consumption (580 l/min) necessitates the presence of a sufficiently sized compressor and air supply system for continuous, optimal performance.

Accessory and Connection Products

Accessories available in the Gartec range further increase the flexibility and safety of the system:

  1. Wall-mounted pump set with 5:1 pump for IBC containers (NK1003IBC): A similar configuration that may offer further options.

  2. Tank retaining tray for 1000 liter IBC container: This accessory (holding tank) is essential for preventing leaks and accidents, ensuring compliance with environmental regulations.

  3. Wall Sets with Different Ratios: 8:1 and 3:1 ratio versions are also available, which can be tailored to different pressure and flow requirements.

This high-performance, wall-mounted pump kit is an ideal choice for any industrial facility requiring reliable, high-volume dispensing of new oil from 1000-liter IBC containers.

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