The Wielander + Schill PowerPack | XPress 800 (Part No.: 700050) is a central component of professional riveting technology, developed in accordance with the highest safety requirements. This device combines pressure generation, control, assembly monitoring, and safety functions in a single, extremely compact unit. The PowerPack is a pneumatically-hydraulically operated intensifier that features a two-stage high-pressure pump.
This high-performance unit is the ideal choice for applications requiring reliable and precise hydraulic force, especially for powering the XSeries riveting modules.
Thanks to its user-friendly design, the PowerPack XPress 800 allows for simple and reliable execution of all processes during the riveting operation.
Integrated Functionality: Plays a central role in the integration of pressure generation, process control, assembly monitoring, and safety functions.
Two-Stage Pressure Intensification: From an input compressed air pressure of only 6 bar, extremely high, 800 bar hydraulic secondary pressure is generated.
Compact and Portable: Its light weight (only 2.7 kg) and optimal dimensions (290 x 210 x 82.5 mm) ensure flexible use both in the workshop and on site.
Safe Operation: The device is designed according to the strictest safety standards, guaranteeing the protection of the user and the environment.
Robust Design: The combination of aluminum, steel, and plastic components ensures a long service life and reliability.
The following table details the critical technical parameters of the PowerPack | XPress 800: | Parameter | Value | Remark | | :--- | :--- | :--- | | Part number | 700050 | | | Max. PB pressure | 800 bar | Hydraulic secondary pressure | | Operating Pressure (Air) | 6 – 8 bar | Compressed air inlet pressure | | Length × Width × Height | 290 x 210 x 82.5 mm | Compact dimensions | | Weight | 2.700 kg | Light weight for portability | | Maximum oil volume | 100 cm³ | | Oil type | HLP 22 | Hydraulic oil specification | | Operating temperature | 5 – 50 °C | | Noise Level (Sound Pressure Level) | 75 dB(A) | | Vibration | < 2.5 m/s² | Low vibration level | | Casing coating | Anodized | | | Materials | Alu, Aluminum, Plastic, Steel, Kunststoff | Durable material composition | | Air quality | ISO 8573-1 | Compliance with the air quality standard |
Numerous accessories that fit the XSeries technology are available for optimal utilization of the PowerPack XPress 800 and for performing various riveting tasks.
| Product | Part number | Main Features |
|---|---|---|
| BR 20 Blind Rivet Adapter | 700100 | 20 kN pulling force, for rivets with diameters of 2.0–4.2 mm, freely rotating and tilting. |
| BR 50 Blind Rivet Adapter | 700101 | 50 kN pulling force, for rivets with diameters of 2.0–5.0 mm, freely rotating and tilting. |
| BR 80 Blind Rivet Adapter | 700112 | 80 kN pulling force, basic pulling unit, with patented swivel joint. Suitable for high-strength blind rivets, screws, and pull studs. |
| BRN 50 Blind Nut Rivet Adapter and Tool Box RS-04 | 700111 | Complete set for blind nut riveting. |
| PushPull PP 90 Pull-back Cylinder | 700105 | 2-way function (push and pull), specifically optimized for the riveting processes of modern vehicle bodies. |
| SSC 35/25 Short Stroke Cylinder | 700060 | With a 25 mm stroke. In combination with PowerPack 1000 SC, it achieves a maximum setting force of 69 kN. |
The PowerPack XPress 800 is the cornerstone of Wielander + Schill's professional riveting technology, guaranteeing high-precision, high-performance, and safe fastening operations even in the most demanding industrial environments.