A VAS 5196 Alu Pull Kit AK98 an extremely effective and precise solution for repairing damages on the aluminum sheets of body parts, such as minor dents, indentations, longitudinal scratches, and hail damage. This professional riveting-welding kit and pull kit is specifically optimized for repairing aluminum bodies, making it possible to perform work exclusively from the exterior, thus avoiding difficult interior access.
The central element of the kit is the AK98 control unit, which features 100% microprocessor control, ensuring consistent and reliable performance in all applications. The charging voltage (U) displayed on the precise digital display allows for extremely accurate adjustment of the performance parameters, guaranteeing the application of optimal welding parameters on aluminum components.
This kit is an ideal choice for repair work compliant with the workshop equipment standards of the Volkswagen Group (VW AG), where high-quality, damage-free surface finishing is essential.
Aluminum Specific Repair: Designed specifically for the exterior repair of damage to aluminum body parts.
Microprocessor Control: 100% digital control ensures stable and repeatable welding parameters.
Precise Adjustment: The digital display of the charging voltage allows for fine-tuning of the welding performance.
Efficiency: A quick and effective solution for removing minor dents, indentations, and hail damage.
Convenient Operation: The repair can be performed entirely on the exterior surface of the body, avoiding difficult interior access.
Automatic Gun: The automatic gun facilitates and speeds up the application of rivets.
The main technical characteristics of the VAS 5196 Alu Pull Kit AK98 are as follows:
| Parameter | Value | Note |
|---|---|---|
| Part number | 932140 | |
| Main Unit | AK 98 Control Unit | Microprocessor Control |
| Mains Voltage | 230/115 V | Universal mains connection |
| Frequency | 50 – 60 Hz | |
| Voltage Setting Range | 50 – 200 V | For fine adjustment of the welding energy |
| Dimensions (L x W x H) | 300 x 120 x 320 mm | Compact design |
| Weight | 11 kg | Easily portable |
| Operating Temperature | 0 – 60 °C | |
| Materials | Metal, Plastic (kunststoff) | Robust construction |
| Conformity Declaration | CE | Complies with European standards |
| Alu Bolt Diameter (Basic Set) | Ø 4 mm |
The VAS 5196 Alu Pull Kit AK98 fully includes the basic tools and consumables required for the job:
| Quantity | Part number | Description | Application |
|---|---|---|---|
| 1 stück | N/A | AK 98 Control Unit | The central element of the system |
| 1 stück | 368001 | Welding gun | For aluminum rivets, Ø 3-8 mm |
| 1 stück | 368104 | Rivet holder M4 | For rivets with M4 thread |
| 100 pcs | 367015 | Welding rivets | AlSi12 alloy, M4 × 15 mm |
| 3 pcs. | 368050 | Pull rod V2A | 160 mm long, stainless steel |
| 3 pcs. | 368043 | Pull eye nut M4 | With M4 thread |
| 1 stück | 311060 | Temperature indicating sticker | 6-point, max. up to 160°C |
| 1 stück | 368060 | Universal rivet gun | For gripping rivets |
| 1 stück | 351060 | Maxilift | 3-jaw dent puller with mandrel included |
| 2 pcs | N/A | Grounding cable | To ensure the correct electrical circuit |
| 1 stück | N/A | Assembly tool | To set up the components of the set |
| 1 stück | N/A | User Guide | Detailed description for operation |
| 1 stück | N/A | Transport case | For safe storage and transport |
For maximum flexibility and to meet various repair requirements, the following can be ordered separately: VAS 5196/1 accessory package AK98 (Part No.: 932141), which contains further rivet types and special guns:
Weld Studs (AlSi12):
100 pcs T5 × 10.5 mm (Part No.: 367030)
100 pcs T5 × 15.5 mm (Part No.: 367035)
100 pcs T5 × 25 mm (Part No.: 367040)
100 pcs M6 × 12 mm (Part No.: 367045)
100 pcs M6 × 16.5 mm (Part No.: 367050)
Pull Studs:
200 pcs V2A Pull Stud, 4 × 35 mm (Part No.: 367085)
Weld Guns and Holders:
1 pc Weld Gun for steel rivets, Ø 3-8 mm (Part No.: 368002)
1 pc Special Weld Gun Adapter VW / Audi (Part No.: 368005)
1 pc Rivet Holder M4 (Part No.: 368104)
1 pc Rivet Holder M5 (Part No.: 368105)
1 pc Rivet Holder M6 (Part No.: 368106)
This accessory kit enables the user to work with steel and different sizes/types of aluminum rivets, and provides the necessary fastening elements for more complex repairs.
The VAS 5196 Alu Pull Kit AK98 is an essential tool for modern body repair, combining precision, speed, and the specific requirements of aluminum repairs into a single, reliable system.
