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VAS 852 011A Thermal separator | 230 V | CE

VAS 852 011A Heat Exchanger 230V CE certified. Innovative system for separating bonded Carbon Fiber Reinforced Plastic (CFRP) body parts in workshops.

Description

Additional information

VAS 852 011A Thermal separator | 230 V | CE

A VAS 852 011A An innovative, comprehensive system specifically designed for the separation of bonded Carbon Fiber Reinforced Plastic (CFRP) body parts. This professional tool enables material-preserving and reliable work by heating and separating the adhesively bonded body parts, which is essential in modern vehicle repair, especially concerning lightweight construction and composite materials.

The system achieves targeted heat application using specialized heating pads. The temperature of the heating pads is precisely monitored with integrated temperature sensors, ensuring safe and efficient operation. Operation is extremely user-friendly; the user can control processes via a 3/8 inch touchscreen panel with clear text instructions.

The entire unit is mounted on a mobile, height-adjustable workshop cart, which features a worktop and three storage drawers, maximizing flexibility and ease of use in the workshop environment.

Key Features and Advantages

  • Innovative CFRP Separation: Specifically developed for the safe and efficient removal of bonded carbon fiber reinforced plastic (CFRP) components.

  • Precise Temperature Control: Integrated temperature sensors ensure continuous and precise monitoring of the heating pad temperatures, minimizing the risk of overheating.

  • User-Friendly Operation: Intuitive control via a 3/8 inch touchscreen panel with a clear, text-based menu.

  • Mobile and Flexible Design: Height-adjustable workshop cart with a folding function, ensuring optimal working height and mobility.

  • Complete System: The scope of delivery includes the control unit, the cart, as well as heating pads of various sizes and power ratings, and the associated pressure elements.

Technical Data

The technical specifications for the VAS 852 011A system are as follows:

Component Spezification
Cart (with folding function) 1000 x 700 x 880 mm (Length x Width x Height)
Control Unit Dimensions 285 x 180 x 295 mm
Control Unit Weight 5.4 kg
Connections 4 x Heating Pad Connection Socket, 1 x USB Connection
Mains Voltage 220 – 240 V
Frequency 50 – 60 Hz
Fuse 16 A
Outlet 6 A per connection
Total Weight (approx.) 181 kg
Conformity Declaration CE
Cart Dimensions (overall) 120 x 80 x 130 cm (Length × Width × Height)
Heating Pads and Magnetic Fastening

The system comes with four different types of heating pads, each featuring magnetic fastening for easy positioning:

Típus Power Size (approx.)
D Type 310 W 800 x 35 mm
C Type 370 W 375 x 75 mm
B Type 105 W 200 x 35 mm
E Type 250 W 128 x 128 mm

Scope of Delivery

The VAS 852 011A complete set contains the following items, providing all the tools necessary for separating CFRP components:

Main Units:

  • 1 pc Heat separator control unit

  • 1 pc Tilting trolley with positioning device

Heating pads (with protective cover):

  • 1 pc Type D heating pad (800 x 35 mm) + 2-part protective cover

  • 2 pcs Type C heating pads (375 x 75 mm) + 2-part protective cover

  • 3 pcs Type B heating pads (200 x 35 mm) + 2-part protective cover

  • 1 pc Type E heating pad (128 x 128 mm) + 2-part protective cover

Pressing Elements and Accessories:

  • 1 pc. Pressing Element 1 (800 x 35 mm)

  • 2 pcs. Pressing Element 2 (375 x 75 mm)

  • 3 pcs. Pressing Element 3 (200 x 35 mm)

  • 1 pc Lower pressing element

  • 4 pcs. Pressing Adapter

  • 4 pcs. Pressing Tube (500 x 30 mm, with scale)

  • 2 pcs. Support Tube (1000 x 30 mm)

  • 2 pcs. Pressing Element (350 mm)

  • 6 pcs. Pressing Element (200 mm)

  • 10 pcs Fixing clamps for heating pads

  • 1 pc. Wedge Set (5 pieces)

  • 4 pcs. Tensioning Strap

  • 1 pair Protective Glove (max. 400 °C)

Application Area

This equipment is the ideal choice for any service and repair shop that requires a high degree of precision during the repair of modern vehicle body panels. It specifically belongs to the category of VAS (Volkswagen Audi Service) tools recommended by the Volkswagen Group (VW AG), which guarantees compliance with OEM (manufacturer) specifications. Separation by heat minimizes damage to surrounding materials, which is critically important for CFRP structures where mechanical stress can cause cracking.

Optional Accessories (Zubehör)

To further increase the efficiency of the system, accessories are available that have been specifically optimized for the VAS 852 011A:

VAS 852 021 Wooden Wedge Set (4-piece)
  • Part number: 932215

  • Description: This 4-piece set contains two No. 1 and two No. 2 wooden wedges, which help in the fine widening of gaps and maintaining the position of the heating pads during the separation process.

VAS 852 011/6 Template Set for B-Pillar (left + right)
  • Part number: 932187

  • Description: Template set designed specifically for B-pillar repair work. With the help of precise templates, bonded CFRP areas can be accurately identified and marked to designate the repair zone. The set includes one template for the right side of the vehicle and one for the left side.

The VAS 852 011A Thermal Separator is a prominent piece in the portfolio of Wieländer+Schill professional body-specific tools, offering a reliable solution for repairing future-technology vehicles.

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