The Wielander + Schill XPress 800 PushPull complete set (MB 3 configuration) is an extremely versatile and high-performance modular riveting system, specifically designed for drilling through the hardest and ultra-hard structural elements, as well as for the insertion and removal of various fasteners. This professional tool is an ideal choice for modern automotive repairs and industrial applications where precision, force, and reliability are essential.
The central element of the system is the PushPull technology, equipped with a force-assisted return cylinder, which guarantees efficient and controlled work execution.
The XPress 800 PushPull system is optimized for performing the following tasks:
Drilling through: Precise drilling of hard and ultra-hard structural components.
Removal of Self Piercing Rivets – SPR: Ensures the professional removal of damaged or replacement-required SPRs.
Insertion of Flow Form Rivets (FFR): Special procedure for the correct fitting of high-strength fasteners.
Insertion of Solid Self Piercing Rivets (Solid SPR): For solid, durable fastening solutions.
Insertion of Blind Rivets: Precise fastening of various types of blind rivets.
Insertion of Blind Rivet Nuts: Creation of threaded connections in sheet metal materials.
Backshaping (Backshaping): Shaping of the rivet head or the back side of the fastener for maximum fastening strength.
Calibration: Checking and fine-tuning the dimensions of holes and fasteners.
This complete set (MB 3 configuration) includes everything necessary for professional work, including Mercedes-Benz specific tool cases, ensuring a quick and efficient start to work.
| Part number | Item Name | Description |
|---|---|---|
| 700050 | XPress 800 PowerPack | The central unit of the hydraulic system. |
| 700105 | PushPull PP 90 | The main return cylinder, which provides the necessary force. |
| 700100 | BR 20 Blind Rivet Adapter | Adapter for blind rivets. |
| 700101 | BR 50 Blind Rivet Adapter | Adapter for larger size gap rivets. |
| 700110 | BRN 50 Blind-nut adapter | Adapter for installing blind rivet nuts. |
| S700070 | C-Arm GC 80/40 | One C-arm for reaching the working area. |
| 700080 | C-Arms | Set of 4 pieces (S700071+S700072), for further fastening options. |
| 700205 | Toolbox RS-07 | Mercedes-Benz specific toolbox. |
| 700201 | Toolbox RS-04 | Mercedes-Benz specific toolbox for blind nuts (BRN). |
| N/A | Transport Case | Robust carrying case for the safe transport of the system. |
| N/A | User Guide | Detailed operating and maintenance manual. |
The XPress 800 system provides outstanding performance based on the specified parameters, ensuring efficient processing of high-strength materials.
| Parameter | Value | Note |
|---|---|---|
| Maximum pressure (PB max) | 800 bar | Maximum operating pressure of the hydraulic system. |
| Force (Maximum output force) | 5 kN / 90 kN, 20 kN, 50 kN | Different force levels are available for various operations (e.g., pulling back, riveting). |
| Dimensions (Length × Width × Height) | 600 x 500 x 170 mm | Compact design for working in tight spaces. |
| Working window (Max.) | 140 x 240 mm | The maximum achievable work area using the C-arms. |
| Stroke length | 16 mm, 25 mm | Stroke lengths optimized for different operations. |
| Operating Pressure (Air) | 6 bar | Pneumatically driven system. |
| Actuator (Oil) Type | HLP 22 | Standard hydraulic oil. |
| Maximum oil volume | 100 cm³ | Hydraulic system oil requirement. |
| Operating temperature | 5 – 50 °C | Recommended operating range. |
| Sound pressure level | 75 dB(A) | Noise level during operation. |
| Weight | 45.300 kg | The weight of the complete set. |
| Materials | Aluminum, Plastic, Steel | The main construction materials of the system. |
| Air quality | ISO 8573-1 | Standard for the system's air supply. |
The flexibility of the XPress 800 PushPull system stems from its modular design. With the quick exchange of various adapters and tool kits, the machine can easily be converted to perform different riveting and drilling tasks.
The PP 90 cylinder is a key component of the system. This technology not only provides the installation force but also actively participates in the pull-back phase, which is especially important for hard materials, minimizing tool wear and increasing process speed. The 90 kN maximum pull-back force ensures that tools can be easily retracted from the workpiece.
The C-arms included in the set (GC 80/40 and the 4-piece set) allow access to hard-to-reach areas, such as the internal reinforcements of car bodies. The 140 x 240 mm work window provides sufficient space for connecting to most body components.
The presence of tool boxes RS-07 and RS-04 (700205 and 700201) indicates that this configuration has been specifically assembled to comply with Mercedes-Benz vehicle repair requirements and OEM Recommendations, ensuring compatibility with manufacturer-specified fasteners and procedures.
To utilize the full potential of the system and for maintenance, the following accessories are available (non-exhaustive list):
XPress 800 Service Kit EB-XP 800 (700334): This kit includes the bleeding and filling tool, as well as the necessary HLP 22 hydraulic oil (250 ml), which is essential for maintaining the optimal operation of the PowerPack system.
RivBox 1 Universal Rivet Assortment (777281): This box offers a wide selection of fasteners processable by the system, including self-drilling rivets (steel), spacer rivets (aluminum and BMW specific), Flow Form rivets (aluminum and steel), as well as various sizes of steel blind nuts (M6, M8, M12).
XPress 800 Trolley (700010): Mobile cart for system storage, featuring a beech wood top, lockable casters, and extendable drawers for easy access.
Face Shield (881031): „ProtectShield” face shield, compliant with EN166 standard, featuring a polycarbonate visor, breathable headgear, and adjustment screws operable even with gloves for maximum safety and comfort.
Drill Bit Set (700143): Special tool set for preparing and through-drilling Ø 6.7 mm holes, required for installing certain high-strength spacer rivets with the PushPull PP 90 cylinder.
This Wielander + Schill XPress 800 PushPull complete set (700005) is a comprehensive solution for the most demanding metal bonding and structural repair tasks, combining high force, precise control, and modular flexibility.
