Product Identifier: 497086
This detailed product description presents the excellent quality, round electrode tips that are part of the professional welding technology range from Wieländer+Schill, designed for resistance spot welding applications. These components are essential for ensuring precise and durable joints during body repair work.
The product with part number 497086 is available in a 3-piece set containing round electrode tips. These components are specifically for the Electrode set No. 72 (electrode set) replacement parts, ensuring optimal performance and lifespan of the welding equipment.
The quality of welding processes depends largely on the material and geometry of the consumables used. These electrode tips are made of zirconium copper which guarantees excellent electrical conductivity and high heat resistance, minimizing wear and deformation even under intensive use. The round design is ideal for standard spot welding tasks where even pressure distribution and a clean weld spot are required.
These tips are part of the Wieländer+Schill welding technology portfolio, which meets even the highest professional requirements, especially in repair technologies compliant with OEM (manufacturer) recommendations.
The precise dimensions and material of the product ensure compatibility and reliable operation with the appropriate electrode holders and welding machines.
| Property | Value | Note |
|---|---|---|
| Product Name | Round electrode tips | |
| Packaging Unit (PU) | 3 pieces | |
| Part number | 497086 | |
| Compatibility | Electrode set No. 72 | Recommended exclusively for this set |
| Material | Zirconium Copper | Excellent thermal and electrical conductivity |
| Form | Round | Standard spot welding profile |
| Dimensions (Length × Width × Height) | 18.5 x 12 x 10 mm | Precise geometric specification |
Zirconium Copper (CuZr) is a special alloy used in resistance welding for the most critical components. Its advantages are as follows:
High Thermal Conductivity: Effectively conducts away the heat generated during welding from the weld zone, preventing the electrode from overheating and softening.
Excellent Hardness and Wear Resistance: The addition of zirconium significantly increases the mechanical strength and resistance of the alloy against mechanical stress, resulting in a longer service life during frequent contact.
Excellent Electrical Conductivity: Ensures low resistance and minimal voltage loss during the transmission of the welding current, guaranteeing stable and consistent weld quality.
These round electrode tips are ideal for any workshop that requires high-quality, durable spot welds, especially in the following areas:
Vehicle Body Repair: Modern vehicle body shells are made of complex, high-strength steels and aluminum alloys, which require precise welding parameters and reliable electrodes.
Workshops and Service Centers: In a professional environment where speed of work, alongside the quality of the repair, is a primary consideration.
OEM Specification Compliance: Wieländer+Schill products often meet the stringent requirements of major automotive manufacturers, ensuring that repairs conform to original factory standards.
Round tips (as opposed to flat or cap designs) can be optimal for certain welding profiles where precise control of the welding face diameter is crucial. The length of 18.5 mm and width of 12 mm (likely referring to the tip diameter and the connection point) ensure the correct contact surface for the electrode set 72.
Wieländer+Schill is committed to the highest quality standards, guaranteed by the rigorous procedures applied during product manufacturing. The company's quality management system is certified:
ISO 9001: Quality Management System Certificate.
ISO 14001: Environmental Management System Certificate.
These certifications confirm that the manufacturing processes, including the production of consumables such as these electrode tips, adhere to strict international standards.
The item number 497086, round electrode tips supplied in a 3-piece set for electrode set 72, represent the ideal choice for durable and precise resistance spot welding jobs. The zirconium copper base material guarantees a long service life and excellent weld quality, minimizing downtime and maintenance requirements. These tips are essential components for professional body repair.
