The Wielander + Schill XPress 1000 SC PushPull basic set is a modular riveting system specifically designed for punching (piercing) the hardest and ultra-hard structural elements. A key component of the system is the force-supported retraction cylinder, which enables precise and high-force work across a wide range of automotive repair and assembly tasks.
This professional tool is an ideal choice for complex operations such as riveting, retraction (extractor) functions, and the installation of various types of rivets.
The XPress 1000 SC PushPull system is extremely versatile and optimized for performing the following critical tasks:
Piercing (Punching) of Hard and Ultra-Hard Structural Elements: Precise drilling of high-resistance materials, such as high tensile strength steels (HSS, UHSS).
Extraction of Self Piercing Rivets (SPR): Safe and efficient removal of existing, damaged, or replacement self-piercing rivets.
Installation of Flow Form Rivets: Precise insertion of special rivets into structural elements.
Installation of Solid Self Piercing Rivets: Professional securing of solid self-piercing rivets.
Backshaping: Re-pressing or shaping after the riveting process.
Calibration: Fine-tuning the size and fit of the connection points.
The 700003SC The basic set with part number contains all necessary main components for immediate commissioning of the system, including the hydraulic unit, the operating cylinder, the C-arm, and the special tool holder.
| Part number | Item Name | Description |
|---|---|---|
| 700090 | PowerPack | XPress 1000 SC |
| 700105 | PushPull PP 90 | Retraction cylinder |
| S700070 | C-Arm GC 80/40 | C-arm for supporting the workpiece. |
| 700205 | Tool Box RS-07 | Mercedes-Benz |
| 881341 | Handle for Fix Magnets & C-Arms | red |
| N/A | Transport case | Robust carrying case for safe transport. |
| N/A | Instruction manual | Detailed operating instructions. |
The XPress 1000 SC system is designed for high performance and reliability, taking into account the demands of modern automotive materials.
| Parameter | Value | Note |
|---|---|---|
| Yield (Force) | 10 kN / 126 kN | The nominal and maximum force values. |
| Working Length (Stroke) | 16 mm | Maximum stroke length of the cylinder. |
| Work window (Work window) | 80 x 40 mm | Usable space provided by the C-arm. |
| Operating Pressure | 8 bar | The optimal hydraulic pressure of the system. |
| Max. Oil Volume | 120 cm³ | The oil requirement of the hydraulic system. |
| Oil Type | HLP 22 – HLP 36 | Recommended hydraulic oil reservoir. |
| Operating Temperature | 5 – 50 °C | The recommended ambient temperature. |
| Noise level (Sound pressure level) | 75 dB(A) | Noise level during operation. |
| Vibration | < 2.5 m/s² | Vibration level during operation. |
| Air Quality | ISO 8573-1 | Standard for the air of the pneumatic system. |
| Processable Materials | Alu, Aluminium, Plastic, Steel, kunststoff | Wide material compatibility. |
The modular structure of the system allows for quick changeover between different tasks. The PushPull PP 90 retracting cylinder integrated function ensures that the tools not only exert pressing force but also retract precisely at the end of the process, minimizing the risk of damage to the workpiece. The maximum force of 126 kN is sufficient for riveting and punching the latest generation of high-strength steels (UHSS).
The kit includes Tool Box RS-07 Mercedes-Benz storage unit with specifications. This guarantees that the tools and adapters in the set comply with the repair and fastening procedures prescribed by Mercedes-Benz, especially for aluminum and mixed-structure body parts.
During the design of the system, great emphasis was placed on user comfort and safety:
The flexibility of the system is further enhanced by the following accessories, available for separate purchase, with which the functions of the 700003SC basic set can be expanded:
This set includes the BRN 50 blind rivet adapter and an RS-04 tool box. It is the ideal choice if you also wish to install blind rivets with the system.
This adapter serves as a basic pulling unit for various applications, offering an impressive, 80 kN pulling force and a patented swivel joint. Suitable for ultra-hard blind rivets, HUK Bom elements, pull studs, bolts, and Magna Grip fasteners.
This kit is specifically for the XPress 800 PowerPack bleeding and refilling with hydraulic oil. Contents: special oil pump (250 ml), connectors, adapters, and 250 ml HLP 22 hydraulic oil.
This cylinder has a stroke of 25 mm, and in combination with the 1000 SC PowerPack a maximum setting force of 101 kN can be achieved. Especially useful in tight spaces or for special calibration tasks.
Complies with EN166 to safety standards. Features polycarbonate lens for optimal impact resistance and clarity. Patented lens fixing, breathable headband for comfort, and wide field of vision. The size is quickly adjustable, and the adjustment knobs can be operated even while wearing gloves.
This kit combines the PushPull PP 90 designed to prepare and punch the Ø 6.7 mm holes for the subsequent installation of high-strength blind rivets. Contents: K1 punch (Ø 6 mm), B67 punch tool (Ø 6.7 mm), and punch collar (SKR, Ø 6.7 mm, 50 pcs per pack).
This is an optional mounting kit for the PushPull PP 90, specifically self-piercing rivets (SPR) processing. Contents: E1+E2 tool set (for Ø 5 mm SPR installation), D1+D2 tool set (for Ø 3 mm SPR installation), and an F4 extender (28 mm).
These elements ensure the precise and secure fit of the panels during the sealing material bonding phase:
The XPress 1000 SC PushPull basic set represents the professional technology of Wielander + Schill, guaranteeing the efficiency and quality of body repair work, even for the most modern vehicles.
