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XPress 1000 SC PushPull | standard set

Wielander + Schill XPress 1000 SC PushPull standard kit (700006SC). Modular riveting system for the hardest body elements.

Description

Additional information

XPress 1000 SC PushPull | Standard Kit (Part Number: 700006SC)

The Wielander + Schill XPress 1000 SC PushPull Standard Kit is a modular riveting system specifically designed for punching the hardest and ultra-hard structural elements, as well as for installing and removing various types of rivets. This professional tool is the ideal choice for high-demand automotive and semi-industrial applications where precision and high force are required.

A key element of the system is the strongly supporting retraction cylinder, which guarantees stable and efficient operation even with the toughest materials.

Main Application Areas

Due to its versatility, the XPress 1000 SC PushPull system can be used for numerous critical body and structural operations:

  • Punching Hard and Ultra-Hard Structural Elements: Capable of penetrating even metals with the highest tensile strength.

  • Removal of Self-Piercing Rivets (SPR): Enables efficient removal of existing fasteners.

  • Installation of Flow Form Rivets: Application of special technology for the precise installation of Flow Form rivets.

  • Installation of Solid Self-Piercing Rivets: Professional fastening of solid fasteners.

  • Backshaping: Shaping the opposite side of the riveting location for a perfect fit.

  • Calibration: Ensuring dimensional accuracy after the fastening process.

Technical Data and Performance

The XPress 1000 SC system is designed to provide maximum performance within the specified operating parameters.

Parameter Value Note
Part number 700006SC Standard Kit
Maximum Pressure (PB max) 1000 bar Hydraulic system pressure
Maximum Force 10 kN / 126 kN The actual output force may vary depending on the configuration.
Work Window max. 140 x 240 mm The maximum achievable work area.
Stroke Length (Stroke) 16 mm The maximum stroke of the cylinder.
Operating Pressure 8 bar Pneumatic (compressed air) input pressure.
Maximum Oil Volume 120 cm³ Capacity of the hydraulic system's oil reservoir.
Oil Type HLP 22 – HLP 36 Recommended hydraulic oil reservoir.
Operating Temperature 5 – 50 °C Optimal operating range.
Noise level (Sound pressure level) 75 dB(A) Noise level during operation.
Vibration < 2.5 m/s² Measure of vibration acting on the operator.
Air Quality ISO 8573-1 Standard for compressed air.
Processable Materials Alu, Aluminum, Plastic (Kunststoff), Steel (Steel) Support for a wide range of materials.

Standard Kit Contents (Scope of delivery)

The standard kit with article number 700006SC includes the basic components necessary for full operation, as well as storage and documentation:

  1. 700090 PowerPack | XPress 1000 SC: The hydraulic unit that provides the necessary force.
  2. 700105 PushPull PP 90 | Retraction Cylinder: The main cylinder that utilizes PushPull technology.
  3. S700070 C-Arm (C-Arm) GC 80/40: A stable C-arm for tool suspension and workpiece support.
  4. 700080SC C-Arms | 4-piece set (S700071+S700072): Additional C-arms for more flexible positioning.
  5. 700205 Tool Box (Tool Box RS-07) | Mercedes-Benz: Specially designed storage for organizing tools, with Mercedes-Benz specific accessories.
  6. Transport Case: Robust carrying case for safe transport and storage.
  7. Instruction manual: Detailed description for installation and safe operation.

Accessory and Optional Equipment (Zubehör)

The flexibility of the system is further increased by available accessories, which allow the integration of different joining technologies:

BRN 50 Rivnut Adapter & RS-04 Tool Box (Article No: 700111)

This kit includes the BRN 50 Rivnut adapter and the RS-04 tool box, enabling the installation of rivnuts.

BR 80 Solid Rivet Adapter (Part Number: 700112)

The BR 80 is a basic pulling unit with a 80 kN pulling force and is equipped with a patented universal joint. Suitable for ultra-high-strength solid rivets, pulling pins, and bolts.

Service Kit EB-XP 800 | Venting and Refilling (Part Number: 700334)

This kit contains the necessary tools for venting the XPress 800 PowerPack and changing the hydraulic oil, ensuring long-term system maintainability. Contents: special oil pump, couplings, adapters, hoses, and HLP 22 hydraulic oil.

RivBox 1 | Universal Rivet Assortment (Part Number: 777281)

This selection offers a wide range of the most frequently used fasteners, including self-drilling rivets (in various sizes and materials), solid rivets (aluminum and steel), and Flow Form rivets. It also includes a WS special center punch (628006).

XSeries Face Shield (Part No: 881031)

The „ProtectShield” face shield, compliant with EN166 standard, offers optimal protection. Its polycarbonate visor ensures clear vision and impact resistance. The ventilated head pad increases comfort, and the wide field of view guarantees better visibility. The head harness is quickly adjustable, and the adjustment knobs are easy to operate even with gloves.

Punch Tool Case | Ø 6.7 mm (Part Number: 700143)

This kit is designed for the PushPull PP 90 to prepare and punch holes with a diameter of 6.7 mm for the subsequent processing of high-strength solid rivets. Contents: K1 punch (Ø 6 mm), B67 punching tool (Ø 6.7 mm), and SKR riveting die (Ø 6.7 mm).

Tool Case RS-14 | SPR (Part Number: 700212)

This is an optional retrofit kit for the PushPull PP 90, specifically for processing self-piercing rivets (SPR). It includes the necessary tool sets (E1+E2 and D1+D2 tool sets) for setting SPRs with diameters of 3 mm and 5 mm.

Temporary Fasteners

Temporary fasteners of various diameters are available (e.g., Ø 4.1 mm, PU: 20 pcs; Ø 6.0 mm, PU: 30 pcs), which ensure the precise and safe positioning of sheet metal parts during the material joining phase.


Further detailed information and technical specifications are available on the dedicated product page.

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