The Wielander + Schill XPress 800 PushPull Standard Set is a modular riveting system specifically designed for punching through the hardest and ultra-hard structural elements, as well as for performing special riveting tasks. A key component of the system is the force-supporting Retraction Cylinder, which ensures precise and controlled operation during the most demanding body repair work.
This professional tool is the ideal choice for workshops that require a high level of accuracy and versatility in fastening and repairing body components.
The XPress 800 PushPull system is optimized for performing the following critical operations:
Punching of Hard and Ultra-Hard Structural Elements: Capable of punching through high-strength steel and aluminum structural elements of modern vehicles.
Removal of Self Piercing Rivets (SPR): Effectively removes existing, built-in self-piercing rivets.
Installation of Flow Form Rivets: Enables the precise insertion of special Flow Form rivets.
Installation of Solid Self Piercing Rivets: Also suitable for riveting solid SPR rivets.
Backshaping: Forming the backside of the rivet for professional fastening.
Calibration: Precise adjustment of hole and rivet head sizes.
The XPress 800 PushPull system meets the highest industrial requirements, providing stable performance even under the most difficult conditions.
| Parameter | Value | Note |
|---|---|---|
| Maximum Pressure (PB max) | 800 bar | Maximum operating pressure of the hydraulic system. |
| Force | 5 kN / 90 kN | Force ranges optimized for various operations. |
| Dimensions (Length x Width x Height) | 600 x 500 x 170 mm | Compact design for workshop flexibility. |
| Material composition | Alu, Aluminum, Plastic, Steel (kunststoff) | Combination of robust and lightweight materials. |
| Maximum Oil Capacity | 100 cm³ | Capacity of the hydraulic system. |
| Oil Type | HLP 22 | Recommended hydraulic oil specification. |
| Operating Pressure (Pneumatic) | 6 bar | Required pressure for air supply. |
| Noise level (Sound pressure level) | 75 dB(A) | Noise emission during operation. |
| Stroke | 16 mm | Maximum stroke length of the cylinder. |
| Vibration | < 2.5 m/s² | Low vibration level for operator comfort. |
| Work window (Work window) | max. 140 x 240 mm | The size of the maximum achievable work area. |
| Compressed Air Quality Requirement | ISO 8573-1 | The quality standard for compressed air. |
| Weight | 34,600 kg | The weight of the complete set. |
The standard kit with item number 700006 provides a comprehensive solution for performing the above tasks, including the complete system and the most important accessories:
The flexibility of the system is further increased by separately available accessories that meet specific repair requirements.
This adapter provides excellent accessibility for heavy riveting tasks.
This set is specialized for the installation of blind rivet nuts.
Special tools required for venting and refilling the XPress 800 PowerPack.
All-around rivet set which includes through rivets, blind rivets, Flow Form rivets, and blind rivet nuts.
The „ProtectShield” face shield offers maximum protection in compliance with EN166 standards.
The system enables manufacturer-specific operations with the help of dedicated tool boxes:
Important Note: The detailed description of individual application areas and workflows must always be taken from the respective car manufacturer's repair specifications.
