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XPress 800 | Tesla kit 2 | 13-piece

Detailed, 13-piece XPress 800 Tesla Set 2 (700021) for professional riveting technology, ensuring efficient work execution.

Description

Additional information

XPress 800 | Tesla Kit 2 | 13 Piece | Part Number: 700021

This detailed kit, consisting of 13 components, is XPress 800 | Tesla Kit 2, a key element of Wielander + Schill XSeries professional riveting technology, specifically designed to support modern vehicle repair needs, especially procedures optimized for Tesla vehicles. This set contains the fundamental components of the high-performance hydraulic riveting system, ensuring efficient and reliable work during the fastening of the most demanding body panels.

The XPress 800 system, with its combination of high pressing force and precise operation, is excellently suited for the professional and durable joining of body parts where welding is not applicable or desired.

Product Description and Key Features

The XPress 800 | Tesla Kit 2 is a comprehensive solution that includes the hydraulic power unit, the short stroke cylinder, essential C-arms, as well as tool storage and transport solutions. The goal of the kit is to allow the user to start work immediately with the components necessary for the most common Tesla-specific applications.

Performance and Operational Advantages

The system's maximum hydraulic pressing force (PB max) reaches 800 bar value, which is extremely high, 25 and 80 kN range of force during the riveting process. This high force guarantees solid and durable connections, even with thicker or high-strength materials.

The compact design of the hydraulic unit (PowerPack) and the short stroke cylinder combination creates optimal working conditions even in confined spaces. The system's air quality complies with the ISO 8573-1 standard, which ensures the long service life and reliability of the hydraulic system.

Scope of Delivery

The kit with part number 700021 contains 13 precisely selected components optimized for professional use:

Part number Item Name Description / Function
700050 PowerPack XPress 800 Hydraulic Power Unit
700060 SSC 35/25 Short stroke cylinder
700070 C-Arm GC 80/40 C-arm with 80 mm x 40 mm working width
700071 C-Arm GC 80/120 C-arm with 80 mm x 120 mm working width (without carrying bag)
881341 Handle Red handle for Fix Magnets and C-arms
700199 Tool case RS-08/2 Tesla-specific tool case
A700380 XPress 800 Transport Bag TESLA design, robust carrying case

Technical Data Summary

The Wielander + Schill XPress 800 system meets the highest industrial requirements, which is confirmed by the detailed technical parameters:

Parameter Value Note
Maximum hydraulic pressure (PB max) 800 bar System operating pressure
Force 25 – 80 kN Range exerted during riveting
Dimensions (L x W x H) 600 x 500 x 170 mm Dimensions of the PowerPack and cylinder unit
Maximum oil volume 100 cm³ Hydraulic System Capacity
Operating pressure 6 bar Required air supply pressure
Operating temperature 5 – 50 °C Optimal Operating Range
Noise level (Sound pressure level) 75 dB(A) Ambient Noise Level
Vibration < 2.5 m/s² Low vibration level for comfort
Weight 14.600 kg Weight of the set (total)
Work window 80 x 40 – 120 mm Maximum size range covered by the C-arms
Materials Alu, Aluminum, Plastic, Steel (kunststoff) Durable construction materials of the components
Oil type HLP 22 Recommended hydraulic oil
Air quality ISO 8573-1 Standard for compressed air

Detailed Advantages of the Set Components

1. XPress 800 PowerPack (700050)

This central unit provides the necessary hydraulic energy. Despite its compact design, it offers high performance and has integrated control for safe and repeatable riveting cycles. It can be operated with compressed air at an operating pressure of 6 bar, which is easily accessible in a standard workshop environment.

2. SSC 35/25 Short Stroke Cylinder (700060)

The short stroke cylinder is ideal for applications where space is limited to complete the full stroke. The force transmission between 25 kN and 80 kN can be precisely regulated, ensuring the correct compression on the rivet.

3. C-Arms (GC 80/40 and GC 80/120)

The two different sizes of C-arms (80×40 mm and 80×120 mm) provide flexibility for reaching different sized and shaped body parts. The design of the C-arms allows for stable clamping of the workpieces during riveting. The 80/120 arm is delivered without a carrying bag, assuming the user will work more often with the smaller arm for greater mobility or handle the bag separately.

4. Storage and Transport (700199 and A700380)

The kit includes Tesla specific RS-08/2 tool case (700199), which provides organized storage for the tools. The XPress 800 Carrying Bag (A700380) is specifically designed for the transport and protection of the complete Tesla PushPull set; its robust construction guarantees the integrity of the expensive components during transport.

5. Accessory Handle (881341)

The red handle makes handling the C-arms and magnets more convenient and safer, improving manageability in heavy or hard-to-reach areas.

Connecting Accessories (Zubehör)

For professional maintenance and system expansion, the following accessories are recommended:

  • Service Kit EB-XP 800 (700334): This kit contains the necessary tools for bleeding and filling (special oil pump, connectors, HLP 22 hydraulic oil), which are essential for the regular maintenance of the XPress 800 PowerPack system.
  • BR 50 Riveting Adapter (700101): If the use of riveting rivets is also required during operations, this adapter provides excellent accessibility and a pulling force of 50 kN. Compatible with rivets with a shaft diameter between 2.0 and 5.0 mm.
  • Face Shield (881031): The „ProtectShield” face shield conforming to standard EN166 offers optimal protection during work, featuring a polycarbonate visor, adjustable headband, and a wide field of view.

This 13-piece Tesla Kit 2 combines the reliability and precision of the Wielander + Schill XPress 800 systems with the specific requirements of modern vehicle repair, ensuring the professional and durable fastening of body components.

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