Die set D10 + D11 | Punching & shaping | Ø 4 mm

Die set D10 + D11 | Punching & shaping | Ø 4 mm

Part Number: 700247

This professional tool set, part of the Wieländer+Schill XSeries – Professional Riveting Technology product line, is specifically optimized for the punching and shaping processes in the preparatory phase for inserting 4.0 mm diameter solid rivets (SR). The set ensures precise and reliable execution during automotive repair and semi-industrial applications, guaranteeing professional riveting connections.

Product Description and Application Area

The D10 + D11 tool set is a crucial element of high-quality riveting processes. The set consists of two main components that together ensure the perfect preparation for installing solid rivets (SR). During the process, punching and shaping occur first, which prepares the hole and the bearing surface for the rivet head for later installation.

This set is the ideal choice for professionals requiring high accuracy and repeatability during repair work, especially where connections must conform to factory specifications.

Scope of Delivery

The tool set with part number 700247 contains the following precisely machined components:

Detailed Component Information

1. D10 | Shaping punch (Part Number: 700814)

This component performs the special shaping preparation necessary for installing countersunk solid rivets. The purpose of the D10 punch is to create an indentation (shaping) on the surface of the sheet metal that perfectly matches the geometry of the countersunk rivet head. This ensures that the rivet forms a flush surface on the workpiece after installation, which is essential for maintaining the aesthetic and aerodynamic integrity of the bodywork.

• Main Function: Creation of the shaping profile required for countersunk rivets.

• Application: Preparatory step in the riveting process.

• Compatibility: Specifically designed for 4.0 mm diameter countersunk solid rivets.

2. D11 | Punching & shaping die (Part Number: 700827)

The D11 tool is used to prepare for the installation of standard solid rivets (SR). This tool simultaneously performs the hole punching and the basic shaping required for driving the rivet. The precise design guarantees that the hole dimension and the material preparation under the rivet are optimal for achieving maximum joint strength.

• Main Function: Punching and basic shaping for standard solid rivets.

• Application: Preparatory step before driving solid rivets.

• Compatibility: Specifically designed for 4.0 mm diameter solid rivets (SR).

Technical Specifications and Advantages

Wieländer+Schill tools are manufactured according to the highest quality requirements, ensuring long service life and reliable performance.

Main Features:

• Precision Manufacturing: The tools are manufactured using CNC technology, which guarantees strict tolerances and perfect fit.

• Material quality: The tools are made of high-strength, wear-resistant steel to withstand high mechanical stress and frequent use.

• System Compatibility: Optimized for use specifically with the XSeries professional riveting systems.

• Process Optimization: The combination of the two tools (D10 and D11) allows for the preparation of 4.0 mm rivets with different head shapes from a single set.

Benefits for the User:

1. Increased Setting Strength: The professionally prepared hole and formed surface maximize the friction and mechanical interlocking between the rivet and the base material.

2. Time Saving: The fast and efficient punching/forming process reduces repair time.

3. OEM Compliance: The use of the tools ensures that repairs meet the specifications prescribed by vehicle manufacturers (OEM Recommendations category).

4. Cost-Effectiveness: The durable design minimizes the frequency of tool changes.

Technical Data Summary

This tool set reflects Wieländer+Schill's commitment to high-quality, specialized body repair tools that meet even the most modern technological requirements.